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Hughes 9410 Mobile Satellite

Terminal

Installation Guide

H67706
Revision B
March 03, 2022

11717 Exploration Lane, Germantown, MD 20876

Phone (301) 428-5500 Fax (301) 428-1868/2830

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Summary of Contents for 3501431-0002

Page 1: ...Hughes 9410 Mobile Satellite Terminal Installation Guide H67706 Revision B March 03 2022 11717 Exploration Lane Germantown MD 20876 Phone 301 428 5500 Fax 301 428 1868 2830 ...

Page 2: ...ort to ensure the correctness and completeness of the material in this document Hughes Network Systems LLC shall not be liable for errors contained herein The information in this document is subject to change without notice Hughes Network Systems LLC makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a p...

Page 3: ...8 1 1 3 Accessories available 8 1 1 4 Power port 9 1 1 5 System power requirements 9 1 1 6 SIM card 10 Chapter 2 Custom cable connections 11 2 1 Adding an RJ45 connector to the power cable 11 Chapter 3 Vehicular installation 13 3 1 Basic installation procedure 13 3 2 Installation notes 13 3 3 Permanent mount installation 13 3 3 1 Installation 13 3 3 2 Drainage of the antenna 15 3 3 3 Cleaning 16 3...

Page 4: ...4 Understanding safety alert messages H67706 Revision B ...

Page 5: ... words DANGER WARNING and CAUTION indicate hazards that could result in personal injury or in some cases death as explained below Each of these signal words indicates the severity of the potential hazard WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided could resu...

Page 6: ...personal injury hazard It appears next to the DANGER WARNING and CAUTION signal words as part of the signal word label Other symbols may appear next to DANGER WARNING or CAUTION to indicate a specific type of hazard for example fire or electric shock If other hazard symbols are used in this document they are identified in this section ...

Page 7: ...staller 1 1 Hughes 9410 mobile satellite terminal The 9410 is a fully integrated land mobile class 11 satellite terminal with Ethernet and WLAN interfaces Figure 1 9410 mobile satellite terminal integrated modem and antenna The Hughes 9410 has a single connector for power and Ethernet no cable included with the terminal There are two versions of the 9410 each with different interfaces See the vari...

Page 8: ...ilable for connecting the 9410 See the details below 1 Power and data cable blunt wire 5 m P N 3501314 0002 2 Power and data cable blunt wire 10 m P N 3501314 0003 3 Power and data cable cigarette lighter plug and RJ45 socket 5 m P N 3501314 0004 4 Custom power and data cable 100 m P N 9509897 0001 5 Magnetic Mounts P N 3501152 0002 6 RJ45 Wiring Block P N 9510250 0002 7 Mating power and data conn...

Page 9: ...nout details Pin Wire Color Description 1 White Remote switch Ignition Sense 2 Black GND 3 Red PWR 12 VDC 1a Green ENET RXN 2a White green ENET RXP 3a Orange ENET TXN 4 White orange ENET TXP 5 Yellow Not used 1 1 5 System power requirements There is one power connection on the terminal This must be connected to a 12 VDC power supply Power requirements and consumption are listed in Table 3 Table 3 ...

Page 10: ...his type of screw is 0 6 0 8 Nm Note Before removing the radome please make sure the terminal is disconnected from the power Insert the SIM supplied by the dealer into the SIM card holder with the metal contacts facing down You will hear a click once the SIM card is correctly inserted The SIM card will protrude slightly from the metal casing as shown in Figure 4 Figure 3 Removing the radome Figure...

Page 11: ...Hughes P N RJ45 Connector Hughes P N Power and data cable blunt wire 5 m 3501314 0002 9510250 0002 Power and data cable blunt wire 10 m 3501314 0003 Power and data cable blunt wire 100 m 9509897 0001 1 Strip the power cable to expose the internal wires 2 Connect the RJ45 wiring block to the power cable using a straight through connection Reference Figure 5 and Table 5 on page 12 for the power and ...

Page 12: ...und No connection just strip and tin the wire ends 3 Red Power 12 VDC No connection just strip and tin the wire ends 3 Strip and tin the remaining wires power ground remote switch wire ends of the power cable Note The yellow wire of the power cable is for future use so it can be left with no connection 4 Use tie wraps for strain relief if necessary see Figure 6 5 The remote switch ignition can be ...

Page 13: ... source A 10 A fuse is required in the source to protect against shorts in the cabling If connecting to a circuit in the fuse box that is already in use ensure that the circuit can supply the unit with at least 6 A 4 Route and connect the white ignition sense wire to a switched 12 VDC source 5 Always provision internal wiring with a drip loop 3 3 Permanent mount installation 3 3 1 Installation Whe...

Page 14: ...If in doubt please consult SpaceCom at service spacecom dk or call 45 98511576 Service Department 3 In order to fulfill the criteria 1 and 2 above use the supplied set of mounting hardware as shown in Figure 7 Figure 7 9410 mounting hardware Figure 8 9410 mounting hole pattern 190 5 110 110 3x ø6 mm holes spaced equally by 120 ...

Page 15: ...Installation using a M5x70 mm Figure 10 Installation using a M5x60 mm bolt A dedicated magnet mounting kit P N SAC 1030 can be used when installing the antenna onto a car roof Refer to Section 3 4 of this document for further information 3 3 2 Drainage of the antenna In order to keep the height of the antenna as small as possible and in order to avoid the complex and often unreliable complete seal...

Page 16: ... for the terminal installation These mounts will withstand 100 mph of wind force If the antenna cannot be mounted using the magnetic feet the mounting holes can be used to bolt the antenna onto a roof bracket system The magnetic mount consists of three high intensity magnets Each magnet has a stainless steel M5 center bolt There are three legs on the antenna where the magnets are bolted in place N...

Page 17: ...706 Revision B 17 Figure 12 Magnetic mount installation details M5 DIN 986 A2 Hex dome cap nut M5 DIN 9021 A4 Stainless steel flat washer ø88mm Magnet for M5 screw From magnetic mount kit M5x45 DIN 6912 A4 Stainles steel hex socket screw ...

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