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800.765.SAWS • WWW.HUD-SON.COM 

OSCAR 221 & OSCAR 428 SAWMILL OWNERS MANUAL

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Summary of Contents for oscar 221

Page 1: ...800 765 SAWS WWW HUD SON COM OSCAR 221 OSCAR 428 SAWMILL OWNERS MANUAL F O R T H E W O R K Y O U D O...

Page 2: ...web at www hud son com for the up and coming developments we are making Should you have any questions with the setup of your mill or have any technical questions please feel free to contact our onsit...

Page 3: ...ng out of the delivery use or warranty claims for personal injury and or property damage must 1 Claimant must provide a written notice of the claim or dispute to the company at the address below at le...

Page 4: ...e compartment and the exhaust area to pre vent any possible fires from starting due to excessive build up Always clean the sawdust out from under the machine after shut down and be sure there is no sa...

Page 5: ...cautious and alert these areas may cause personnel injury or damage CAUTION Operating equipment with out guards may cause personnel injury or damage BLADE LUBE TANK Be sure to use the correct lubricat...

Page 6: ...e engine if applicable 5 Be sure all persons are clear of the equipment 6 Make sure the unit is level and sta ble Moving the Unit Forklift is needed for track units 1 Machine needs to be lifted at the...

Page 7: ...not tap on vertical rail Once this is accomplished tighten the bolts securely Bolted together Track Flush Level Track on level ground free of obstructions Moveable dogs on one side Track Stops Squari...

Page 8: ...ways secure the head before re leveling the trailer 7 Once the trailer is level the head should not roll on its own If your trailer is not level it will not saw your boards correctly Refer to previous...

Page 9: ...f torque is achieved The recommended tool for this is a torque wrench By hand rotate blade 3 4 full revolutions this centers the blade on the wheels 4 With gloves on pull up on the blade at the center...

Page 10: ...ust the Hud Son guides so that they are slightly no more than 2 inches wider than the maximum width of the log Debark the log Guide location log width Note as you cut slabs boards or squares you may n...

Page 11: ...sh against squaring pin to ensure a square cant H Cutting Dimensional Lumber You can cut down to a 1 thick bottom board To achieve this you will use the moveable side of the dog and the short squaring...

Page 12: ...ll head so that the lift cable has slack K Blade Maintenance Longevity of band blades depends on how well they are cared for Using a lube tank Log Debarker band blade sharpener tooth setter all will h...

Page 13: ...that are on either side of the bearings 5 Once the bearing is set position the guide bracket so that the bearing is 1 8 behind the back of the blade Once the bearing is in position tighten the bolt o...

Page 14: ...ber 4 4 Scale Row 1 Lumber Care and Maintenance Hud Son Saw Mills require a certain amount of care and maintenance so that it may con tinue to perform at its best If you are not confident in your abil...

Page 15: ...blade guides Preventative Maintenance a For electrical engine follow the correct Lockout Tagout procedures a Check for correct blade tension guaranteeing that 30 35 pounds of torque is on tensioning...

Page 16: ...te Chains if applicable a Check Blade Sharpness a Fuel fill as needed a Blade Lubricant fill as needed Refer to 2A on page 6 a Check hoses gauges for damage cracks leakage chaffing dry rot cracks repl...

Page 17: ...BEL 02 58 085 BEL 02 58 092 1 Year call your servicing Hud Son Dealer Rubber Wheel Belting BEL 02 58 049 BEL 02 58 56 5 1 Year call your servicing Hud Son Dealer Urethane Wheel Belting BEL 04 58 049...

Page 18: ...Hud Son Dealer Band Wheel WHE 02 44 256 1 Year call your servicing Hud Son Dealer Log Dog Only MIL 10 02S 2 Years call your servicing Hud Son Dealer Track Wheel w Replacement Bearing WHE 40 12 53 2 Ye...

Page 19: ...ge the warranty defines fresh fuel as less than 30 days old Warranty Claim Procedure All warranty claims that are done in the field will be handled as follows 1 Customer will call the Dealer Distribut...

Page 20: ...with the inner workings of your sawmill Remember that modifying your mill or using parts that are Not Hud Son Forest Equipment Inc approved can void your warranty CE Approved Models European Mills War...

Page 21: ...y on operator s side of mill Route cable over this pulley and down through eye bolt on mill head Fig 1 winch cable routing Lift cable is fastened to outside plate of winch and fed through plate and ar...

Page 22: ...utch Slipping Debris and or Oil can cause slippage Pushing Too Hard Clean out clutch bell Inspect repair springs and shoes Push Lighter Engine Powers Down Loosing RPM s Pushing the Mill too Fast Dirty...

Page 23: ...VANIZED STEEL AIRCRAFT CABLE CABLE FROM WINCH TO MILL HEAD IS 94 SECONDARY LIFT CABLE IS 68 1 4 LUBE LINE 3 FROM BUILT IN LUBE TANK TO LUBE BRACKET ON BLADE GUIDE 4 FROM 2 5 GALLON LUBE TANK TO BUILT...

Page 24: ...14 HAR 02 08 36 1 2 18 X 2 1 4 X 1 1 2 ZHB 4 15 FIT 04 03 ZERK FITTING 2 16 SHA 01 8 5 PILLOW BLOCK KEY SHAFT 2 17 KEY 01 06 32 3 8 X 3 8 X 2 KEYSTOCK 2 18 WHE 02 44 256 16 SHEAVE 2 19 BUS 01 24 256 Q...

Page 25: ...COLLAR 1 49 CLU 02 16 CLUTCH 1 50 KEY 01 04 32 1 4 X 1 4 X 2 KEY STOCK 1 51 HAR 53 06 1500 125 3 8 X 1 1 2 Z SER WASHER 1 52 HAR 01 05 16 5 16 18 X 1 ZHB 1 53 BEL 02 58 80 B80 V BELT 1 54 HAR 02 05 28...

Page 26: ...26 OSCAR 221 EXPLODED ENGINE ASSEMBLY WITH PART IDENTIFICA TION DETAIL G SCALE 1 2 DETAIL F SCALE 1 2 43 12 10 10 12 31 32 33 25 42 37 35 26 24 55 48 54 5 6 5 7 56 57 56 12 52 6 5 51 36 45 31 44 31 46...

Page 27: ...27 DETAIL A SCALE 2 5 13 10 47 10 11 12 38 18 21 15 53 9 40 17 18 30 16 20 31 32 33 31 32 33 12 11 14 10 10 41 DETAIL B SCALE 2 5 23 OSCAR 221 EXPLODED HEAD ASSEMBLY WITH PART IDENTIFICA TION...

Page 28: ...28 61 DETAIL E SCALE 1 2 DETAIL D SCALE 1 3 39 2 3 4 3 31 32 33 61 61 8 5 6 5 7 2 3 4 3 31 32 33 22 1 34 29 30 62 60 58 59 59 OSCAR 221 EXPLODED CAGE ASSEMBLY WITH PART IDENTIFICA TION...

Page 29: ...HAR 01 08 24 1 2 13 X 1 1 2 ZHB 6 2 HAR 25 08 1 2 13 ZHN 6 3 MIL 15 01 221 OSCAR 21 TRACK WELDMENT 2 4 MIL 15 02S SMALL LOG DOG 2 5 MIL 15 05 OSCAR 18 J BAR WELDMENT 2 6 MIL 15 03 TRACK STOPS 4 7 HAR...

Page 30: ...1 2 HAR 50 08 1076 10 1 2 ZFW 2 3 HAR 25 08 1 2 13 ZHN 2 4 HAR 01 08 40 1 2 16 ZHN 2 5 TIR 01 175 80 13 TRAILER TIRE 2 6 AXL 01 05 14 TRACK STOPS 2 7 MIL 15 01 221 4 1 2 HUB 1 8 O18 006 00 1 OSCAR 221...

Page 31: ...L AIRCRAFT CABLE 94 OF CABLE ON WINCH SPOOL 64 SECONDARY LIFT CABLE 1 4 LUBE LINE 3 FROM BUILT IN LUBE TANK TO LUBE BRACKET ON BLADE GUIDE 4 FROM 2 5 GALLON LUBE TANK TO BUILT IN LUBE TANK ON MILL HEA...

Page 32: ...STRAP 2 15 KEY 01 06 32 3 8 X 3 8 X 2 KEYSTOCK 2 16 BAT 02 230 230 CCA BATTERY 1 17 HAR 12 06 38 3 8 16 X 2 3 8 X 3 8 ZHSB 1 18 HAR 12 06 32 3 8 16 X 2 X 3 8 ZHSB 2 19 HAR 52 08 1250 062 Washer Nylon...

Page 33: ...LADE 1 51 HAR 02 05 28 5 16 18 X 1 3 4 X 7 8 ZHB 4 52 CLU 02 16 CLUTCH 1 53 TAN 03 001 OPERATORS MANUAL TUBE 1 54 TUB 20 41 LIFT TUBE 2 55 MIL 02 2128 OSCAR 428 CAGE WELDMENT 1 56 WHE 04 12 53 TW3 TRA...

Page 34: ...ODED ENGINE AREA VIEW WITH PART IDENTIFICATION 51 36 36 37 22 38 21 20 20 21 22 39 20 22 44 16 52 33 41 32 29 33 43 21 20 42 46 20 48 20 45 25 34 2 4 6 63 48 15 DETAIL K SCALE 1 2 DETAIL J SCALE 1 2 D...

Page 35: ...35 OSCAR 428 EXPLODED HEAD ASSEMBLY WITH PART IDENTIFICATION DETAIL B SCALE 1 2 DETAIL A SCALE 1 3 27 22 25 29 28 24 24 30 65 5 50 3 47 8 9 67 15 10 7 12 40 29 28 24 24 31...

Page 36: ...36 OSCAR 428 EXPLODED CAGE ASSEMBLY WITH PART IDENTIFICATION DETAIL D SCALE 1 2 1 18 13 35 36 37 38 19 23 19 24 20 21 22 22 21 19 20 23 18 19 55 64 57 57 56 58 54 17 54 66 14 68 DETAIL C SCALE 1 3...

Page 37: ...01 04 16 1 4 20 X 1 ZHB 2 4 HAR 01 08 24 1 2 13 X 1 1 2 ZHB 6 5 MIL 15 02S SMALL LOG DOG 2 6 MIL 15 03 TRACK STOP BRACK ET 4 7 MIL 15 01 428 428 TRACK WELD MENT 2 8 MIL 15 05 J BAR 2 9 O228 003 00 3...

Page 38: ...HAR 50 08 1076 10 1 2 ZFW 2 3 HAR 25 08 1 2 16 ZHN 2 4 HAR 01 08 40 1 2 16 X 2 1 2 ZHB 2 5 TIR 01 175 80 13 TRAILER TIRE 2 6 AXL 01 05 14 4 1 2 HUB 2 7 O228 003 A TRACK ASSEMBLY 1 8 O228 004 00 1 TRAI...

Page 39: ...1 8 HAR 50 06 822 68 3 8 flat washer SAE small 1 9 HAR 03 M10 24 Hex cap screw M10 x 1 5 x 25 25S 2 10 HAR 50 05 500 046 Flat Washer Selected Narrow 0 25 1 11 HAR 03 08 24 SHCS 0 25 20x1 5x1 5 S 1 12...

Page 40: ...Qty 1 WHE 04 12 53 TRACK WHEEL 1 2 HAR 12 12 64 SHOULDER BOLT 1 3 HAR 55 12 1000 125 3 4 X1 X1 8 ZNFW 2 4 HAR 50 12 1166 76 3 4 ZFW 1 5 PIN 08 25 C CLIP 1 6 BEA 03 12 24T 3 4 BEARING 1 Track Wheel As...

Page 41: ...ption Qty 1 KIT 001 SIGHT GLASS BAR 1 2 KIT 001 SIGHT GLASS BAR 1 3 HAR 15 M10 10MM 1 5X25 8 8 Z 2 4 HAR 36 M10 M10 1 5 FLANGE NUT 2 5 KIT 001 O30 36 SIGHT GLASS BRACKET 1 6 HAR 51 03 438 047 6 P FW 4...

Page 42: ...utch Breakdown Parts List for Oscar 221 428 1 Item No Part No Description Qty 1 WHE 02 44 288 18 SHEAVE RED 1 2 BEL 04 58 056 5 Belting Crown Top 1 3 BUS 01 24 256 Q BUSHING 1 4 HAR 01 05 32 Bolt 3 2...

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Page 44: ...O N C O M Thank you for choosing We have an onsite technician available to answer any questions Monday Friday 8 to 4 30 and Saturday from 8 to noon 315 896 7297 Hud Son Forest Equipment Inc 8201 State...

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