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ABRASIVE

WHEELS

©HSS Hire Service Group Plc 1997 No. 631/01

Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS 

Hire Shops

Reinforced, depressed-centre

GRINDING WHEELS. Reinforced,

flat CUT-OFF WHEELS.

Operating & Safety Guide 631

Use the right wheel mounting flanges, 

ensuring they

are clean, undamaged and free from burrs.

Make sure the flange size is compatible with the size
if the wheel 

(see table). 

Above 230mm the flange

diameter must be one third that of the wheel.

To fit a wheel, follow the instructions supplied with
your machine.

If you have hired the machine from HSS, contact your local
HSS Hire Shop if you have any problems.
In any case, 

never force a wheel onto the machine’s

spindle

and 

never over-tighten the machine’s

mounting bolt/flange.
Before switching the machine back ON, 

remember to

reposition the safety guard.

Finally, 

run newly fitted wheels at operating speed for

at least one minute before using them 

to cut/grind.

This helps ‘seat’ the wheel and lets you double-check that
you have fitted it correctly. Clear the work area while doing
this.

DO throw used wheels away, NEVER re-use a wheel
once it has been removed from a machine.

Make sure the workpiece is firmly and safely secured.

If using a portable machine, 

adopt a comfortable,

balanced stance that lets you support and control the
machine, keeps the whole of your body clear of the
wheel, and lets you see clearly what you are doing.
Make sure, 

too that 

the work area is free from trip

hazards

and that the ground offers a secure footing.

If using a grinding wheel

with a depressed centre,

always hold it at an angle to the workpiece.
When cutting, work in a straight line, 

taking care not

to trap or pinch the wheel in the cut.

Never try to force the wheel through the workpiece
and never apply pressure to the side of the wheel.

USING WHEELS

Never use a grinding disc for cut-off work or vice
versa. 

If in doubt, contact your local HSS Hire Shop.

Regularly check the disc’s condition

and replace if worn

or damaged.

Ensure replacement discs are distortion free

and

undamaged and that the paper washers are not wrinkled
or torn. 

NEVER FIT SUBSTANDARD OR OLD, USED

DISCS.
Don’t grind on the side of cut-off or grinding wheels
less than 4.5mm thick. 

They are not strong enough. Use

the edge instead.

When you have finished 

using a portable machine, 

wait

for the wheel to stop turning and put the machine
down gently; 

taking care not to knock the wheel. Ideally,

rest the machine, clear of the ground, on a suitable cradle.

Always let the wheel come to a halt naturally. 

Never

apply pressure to the wheel in order to slow it down.

Contact your local

0990 282828

FLANGES FOR WHEELS

(From 100mm to 450mm diameter)

Wheel

Minimum Minimum Minimum Minimum

Radial width of

Diameter

Outside

flange

flange

depth of

bearing surface

diameter

thickness thickness

recess

of flange

at bore

at edge

of recess

(Minimum) (Maximum)

/mm

/mm

/mm

/mm

/mm

/mm

/mm

100

30

-

-

-

-

-

125

39

-

-

-

-

-

230

39

-

-

-

-

-

300

100

13

5

2

8

16

350

117

13

8

2

10

20

450

150

16

10

2

13

25

Guard Position

Disc

10–15 

Degrees

90 Degrees

Grinding Operation

Cutting Operation

Guard Position

Disc

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