HPC Tiger SHARK Manual Download

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Touch Screen-Controlled

Computerized Code Machine

No. 123TSHARK

091416 36123_100_00

Exploded V

iew

Parts List Inside

Summary of Contents for Tiger SHARK

Page 1: ...Touch Screen Controlled Computerized Code Machine No 123TSHARK 091416 36123_100_00 Exploded View Parts List Inside...

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Page 3: ...D 4 2 Cutting by Code 4 3 Cutting Specialty Keys 5 1 Edit DSD Presets 5 2 DSD Specific Adjustments 5 2 1 Cut Styles 5 3 Custom DSDs 5 4 Machine Adjustments 5 5 Decode a Key 5 6 Special Function 5 7 Se...

Page 4: ...Find out more about the entire line of HPC Key Machines Software Key Cabinets Lock Picks Car Opening Kits Locksmithing Tools and much more at www hpcworld com...

Page 5: ...Tiger SHARK 1 1 Introduction 1 2 Accessories Checklist 1 3 Parts Designations 1 4 Preparing to use the Tiger SHARK 1 5 Touch Screen INTRODUCTION FEATURES...

Page 6: ...ease complete and return the enclosed registration card It is imperative to register your machine with HPC As a registered owner of the Tiger SHARK you will receive notices of updates and upgrades to...

Page 7: ...e No SHARK 18 Stylus No SHARK 14 Bolt Down Brackets set of 4 No SHARK 25 Calibration Disc No CMB CKDISC Manual Calibration Key No SHARK 21 3 32 Allen Wrench No WRENCH 4 Restore Update Card installed i...

Page 8: ...ck Button Shoulder Gauge Handle Quick Nut Cutter Wing Nut Tip Gauge Top Jaw Bottom Jaw Stylus Stylus Holder Platform Deburring Brush Tip Gauge Handle Shoulder Gauge Touch Screen Angle Adjustment Knob...

Page 9: ...Schlage key blank is not available select another standard shoulder gauge key blank and use the appropriate DSD number and cutter 4 Use a key micrometer such as the HPC Ultimate Micrometer No SKM 2D...

Page 10: ...thread screws in to place but do not tighten Make sure bracket is flush with surface of counter Tighten brackets down using your own bolts suitable for the type and thickness of your workbench Next t...

Page 11: ...lass cleaner sprayed on a soft cloth Do not spray the touch screen directly Avoid prolonged exposure to direct sun light Excessive exposure to direct sunlight can cause the screen to go dark This is a...

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Page 13: ...11 Tiger SHARK 2 1 Cutter Wheel Descriptions 2 2 Replacing Cutter Wheels 2 3 Changing Cutter Wheels CUTTER WHEELS...

Page 14: ...thers are optional cutter wheels that are available for use with the Tiger SHARK Refer to the HPC website www hpcworld com for a complete list of cutters and applications 2 2 Replacing Cutter Wheels C...

Page 15: ...it NOTE The locknut is reverse thread 3 Remove the cutter Slide the new cutter onto the shaft IMPORTANT NOTE Be sure the cutter is installed for a clockwise rotation with the arrow facing the outside...

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Page 17: ...15 Tiger SHARK 3 1 Loading Key Blanks 3 2 Gauging Methods 3 3 4 Way jaws LOADING GAUGING KEYS...

Page 18: ...er and tip gauges have safety switches The cutter motor will not power on until the gauges are lowered to their rest position The Touch Screen will indicate to lower the gauges if necessary Loosen the...

Page 19: ...ate which side to use for the particular key to be cut The sides marked and are for use with double sided keys The indicates the holding ridge is on the bottom jaw pointing up The indicates the holdin...

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Page 21: ...19 Tiger SHARK 4 1 Cutting by DSD 4 2 Cutting by Code 4 3 Cutting Specialty Keys KEY CUTTING...

Page 22: ...SD numbers for that manufacturer along with a description for identification purposes 4 1 Cutting by DSD Click HERE for cursor placement 1 DSD stands for Depth Space Data This is HPC s reference numbe...

Page 23: ...ms the cutter and jaw to use the gauge point and bittings to be cut 6 Enter the bitting of the key using the number buttons Press CUT KEY to go to the CUT SCREEN 7 Load key blank and press CUT KEY to...

Page 24: ...the entire database by using the SEARCH ALL CODES button However this will increase the search time 3 Searches can be done by code number and or manufacturer or by key blank number original Curtis Ilc...

Page 25: ...en will display all code series that match the search criteria entered Select the appropriate series Use LINE UP DOWN to scroll through the current page Use PAGE UP DOWN to scroll through the pages if...

Page 26: ...he newly cut key firmly and position key to deburr using the Softie Deburring Brush 8 Choosing KEY BLANK from the CUT SCREEN will display compatible key blanks for the code which you have chosen Use t...

Page 27: ...applicable To cut the second side of a double sided same key simply reverse the key blank and press CUT KEY again 11 To cut another key in the same code series press NEW CODE The screen will display...

Page 28: ...t enter the depth of the cut followed by the angle For an Aft Cut enter the angle followed by the depth Because the option exists for cutting double angles this DSD number allows 3 positions for each...

Page 29: ...act an authorized HPC Distributor for details on this product MEDECO 2 Tubular Keys Standard 7 pin tubular keys can be cut by code using the optional adapter No TKA SHARK available from your HPC distr...

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Page 31: ...29 TOOLS Tiger SHARK 5 1 Edit DSD Presets 5 2 DSD Specific Adjustments 5 2 1 Cut Styles 5 3 Custom DSDs 5 4 Machine Adjustments 5 5 Decode a Key 5 6 Special Functions 5 7 Security...

Page 32: ...ll display Preset 1 Preset 2 and Preset 3 as blank Programming your own Presets will allow you to proceed directly to the bitting screen bypassing the search process Generally you will set these prese...

Page 33: ...at any time by going to the TOOLS Menu and selecting EDIT DSD PRESETS 5 After Preset 1 has been set you may now set Preset 2 and Preset 3 by entering the EDIT DSD PRESET Screen and selecting the EDIT...

Page 34: ...rease to the right or decrease to the left the depths note this adjustment is applied to all depths Use the arrows to scroll through the different cutting modes refer to Section 5 4 1 for details on t...

Page 35: ...STMENTS 2 The first screen displays a list of all the DSDs that have been permanently adjusted Use the Up and Down arrows to scroll through the list EDIT Allows changes to the adjustments made to a DS...

Page 36: ...Cut CONT B eliminates peaks but leaves the end of the key uncut for key retention It is made when the cutter moves forward to make the first cut and then moves straight laterally to the next position...

Page 37: ...create and store up to 38 Custom DSDs From this menu you have the option to edit the list create a new DSD delete a DSD from the list or cut a key using a specified DSD 3 To create a new DSD scroll d...

Page 38: ...a Plunge cut when the CONTOUR displays OFF When CONTOUR is ON your machine will execute a CONTOUR cut 4 7 2 5 9 5 1 2 3 4 5 6 7 8 9 CUTTER MOTION 4 7 2 5 9 5 1 2 3 4 5 6 7 8 9 CUTTER MOTION The Plung...

Page 39: ...n 8 At this screen enter Space Values one at a time by typing in a number in thousandths of an inch or hundredths of a millimeter depending on which unit of measure was selected Use the up and down ar...

Page 40: ...ELETE will erase the value you have entered When you have entered the desired depths press the ENTER key 10 The newly added Custom DSD is now DSD 901 To use any new DSD Number you have created refer b...

Page 41: ...isk No CMB CKDISC AutoCal Card No SHARK 32 Calibration Key No SHARK 21 The Auto Calibration process requires the standard operating program to be replaced with the Auto Calibration program Some featur...

Page 42: ...nging screens 8 The Tiger SHARK will continue to self calibrate by repeating the touch off routines it did for the shoulder gauge This phase will take about 30 seconds After it finishes the machine wi...

Page 43: ...make adjustments to the machine 12 If the cuts are not within the 002 inch tolerance then run the Auto Calibration again cut 5 depths on a new key blank and measure them If after the 2nd calibration...

Page 44: ...of a millimeter While the Decoder Plate is produced to very tight tolerances a change of even a 001 025mm can result in an incorrect decode Because of this the machine needs to calculate from a known...

Page 45: ...irst move the carriage to the Service Position in order to gauge the key In this case select CANCEL then BACK The TOOLS menu will be displayed Select SERVICE POSITION Then select DECODE followed by DE...

Page 46: ...yed Select the appropriate DSD If you know the appropriate DSD number simply enter it in the DSD field and select ENTER 9 A confirmation screen will appear displaying the DSD and Manufacturer If the o...

Page 47: ...der Plate from the cutter shaft and return to the storage compartment NOTE The Decoder Plate must be seated correctly in the storage compartment for the cutter motor to switch on 11 After the key has...

Page 48: ...get the results expected from a particular key this indicates the screen requires re calibration to align the image on the screen with the touch sensitive coating Tap or touch the 2 cross points to ca...

Page 49: ...ffected by this security feature 1 To use the Security function from the Main Menu select TOOLS and then SECURITY 2 Type in a 10 character alpha numeric password and select ENTER To change the passwor...

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Page 51: ...49 Tiger SHARK 6 1 Replacement of Deburring Brush 6 2 Replacement of Cutter Belt 6 3 Replacement of Drive Belt 7 Troubleshooting 8 Parts Listing 9 Warranty Repair Information MAINTENANCE...

Page 52: ...nch 1 REMOVAL Using Adjustment Wrench provided locate the wrench slot on back of machine Insert Adjustment Wrench into slot and align onto flat section of cutter shaft You may have to turn shaft manua...

Page 53: ...om turning while unscrewing Brush Retaining Screw with Allen Wrench provided Remove Allen Screw and Washer Remove Deburring Brush by pulling brush toward you and then down and out of brush recess Fig...

Page 54: ...n 4 REMOVE LOWER CHASSIS COVER You can now remove the lower chassis cover Grasping the cover by the top side panels spread the panels slightly and move cover carefully away from the machine NOTE The t...

Page 55: ...h the Cutter Head Housing Fig 1 6 Depress the Shaft Lock Button Fig 2 7 You can now remove the Cutter Head Housing Fig 3 Fig 1 Fig 2 Fig 3 Fig 4 8 You should now be able to identify and access both of...

Page 56: ...lock as shown Fig 2 Push the Shaft Lock Plunger down and with a small flat blade screwdriver pry the Retaining Ring off of the assembly Fig 3 Do this carefully as the Shaft Lock is spring loaded Remov...

Page 57: ...to place Fig 2 Fig 2 15 Next re install Cutter Head Housing Line up Housing with Shaft Lock Button Press button down while sliding the Housing over Cutter Block Fig 3 Housing will snap into place and...

Page 58: ...turning while unscrewing Brush Retaining Screw with Allen Wrench provided Remove Allen Screw and Washer Remove Deburring Brush by pulling brush toward you and then down and out of brush recess Fig 2 2...

Page 59: ...clear the Deburring Brush Recess Set Lower Chassis Cover to the side 5 LOOSEN BACK COVER Using Allen Wrench provided remove Allen Screws from back cover of machine There are seven 7 Allen Screws 6 DIS...

Page 60: ...m Buttons do not display expected result for example selecting S displays X Solution Calibrate screen refer to section 5 6 If this does not solve the problem switch machine off then while pressing the...

Page 61: ...Microswitch Screws No SHARK 10 19 E Clip No TRU 15 20 Shoulder Gauge No SHARK 4 21 Jaw Pedestal Shroud No SHARK 13 22 Quick Nut No QN 100B 23 Shaft Lock Plunger No TSHARK 23 24 Shaft Lock Spring No CM...

Page 62: ...put lubricant on the key clamping surfaces Replace the spring top jaw washer set and wing nut Factory Repairs The HPC Key Machine Service Department is available to offer prompt service on your machin...

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