Hoshizaki IM-200BAA Service Manual Download | Manualshive

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SERVICE MANUAL

Number: M063-972
Issued: 10-31-2015

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Summary of Contents for IM-200BAA

Page 1: ...㻿㼑㼘㼒㻙㻯㼛㼚㼠㼍㼕㼚㼑㼐㻌㻯㼡㼎㼑㼞㻹㼛㼐㼑㼘㻵㻹㻙㻞㻜㻜㻮㻭㻭 SERVICE MANUAL Number M063 972 Issued 10 31 2015 ...

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Page 3: ...UG 0RGHO RGH 6HWWLQJ RQWURO RDUG 5HSODFHPHQW KHFNLQJ RU KDQJLQJ WKH RQWURO RDUG 0RGHO RGH UURU RGHV 4XLFN GMXVWPHQWV LPSOH LDPHWHU FH ODULW 9 5HIULJHUDWLRQ LUFXLW DQG RPSRQHQW 6HUYLFH QIRUPDWLRQ 5HIULJHUDWLRQ LUFXLW 6HUYLFH QIRUPDWLRQ RPSRQHQW 6HUYLFH QIRUPDWLRQ 9 0DLQWHQDQFH 9 3UHSDULQJ WKH SSOLDQFH IRU 3HULRGV RI 1RQ 8VH 9 LVSRVDO 9 7HFKQLFDO QIRUPDWLRQ 6SHFL FDWLRQ DWD 3HUIRUPDQFH DWD LULQJ LDJ...

Page 4: ...OLDQFH UHTXLUHV DQ LQGHSHQGHQW SRZHU VXSSO RI SURSHU FDSDFLW 6HH WKH QDPHSODWH IRU HOHFWULFDO VSHFL FDWLRQV DLOXUH WR XVH DQ LQGHSHQGHQW SRZHU VXSSO RI SURSHU FDSDFLW FDQ UHVXOW LQ D WULSSHG EUHDNHU EORZQ IXVH GDPDJH WR H LVWLQJ ZLULQJ RU FRPSRQHQW IDLOXUH 7KLV FRXOG OHDG WR KHDW JHQHUDWLRQ RU UH THE APPLIANCE MUST BE GROUNDED 7KH DSSOLDQFH LV HTXLSSHG ZLWK D 1 0 WKUHH SURQJ JURXQGLQJ SOXJ WR UHGX...

Page 5: ...P WR LQGLYLGXDOV RU GDPDJH WR WKH DSSOLDQFH NOTICE 3URWHFW WKH ÀRRU ZKHQ PRYLQJ WKH DSSOLDQFH WR SUHYHQW GDPDJH WR WKH ÀRRU ROORZ WKH ZDWHU VXSSO GUDLQ FRQQHFWLRQ DQG PDLQWHQDQFH LQVWUXFWLRQV FDUHIXOO WR UHGXFH WKH ULVN RI FRVWO ZDWHU GDPDJH Q DUHDV ZKHUH ZDWHU GDPDJH LV D FRQFHUQ LQVWDOO LQ D FRQWDLQHG DUHD ZLWK D ÀRRU GUDLQ QVWDOO WKH DSSOLDQFH LQ D ORFDWLRQ WKDW VWD V DERYH IUHH LQJ 1RUPDO RSHU...

Page 6: ...on Circuit Diagram A Construction 1 Air Cooled Model BAA 3RZHU 6XSSO RUG 5HDU 3DQHO 7RS 3DQHO 7RS QVXODWLRQ 7RS 6KHHW 6LGH 3DQHO URQW 3DQHO RXYHU LU LOWHU URQW 6KHHW URQW UDPH 6ORSH RRU RZHU URQW RYHU HJ URQW 9LHZ 2XWVLGH 5HDU 9LHZ 2XWVLGH ...

Page 7: ...9DOYH RW DV 9DOYH RQWURO RDUG 7KHUPLVWRU FWXDWRU 0RWRU YDSRUDWRU 7KHUPLVWRU DWHU 3ODWH YDSRUDWRU QOHW DWHU 9DOYH DWHU 7DQN 3XPS 0RWRU UDLQ 3DQ DWHU 7DQN UDLQ 3LSH LQ RQWURO RQWURO R LJK 3UHVVXUH 6ZLWFK RQGHQVHU RPSUHVVRU ULHU URQW 9LHZ QVLGH 5HDU 9LHZ QVLGH ...

Page 8: ...rcuit Diagram 1 Air Cooled Model BAA 7KHUPRVWDWLF SDQVLRQ 9DOYH YDSRUDWRU YDSRUDWRU 7KHUPLVWRU DWHU 7DQN DWHU 3XPS RQGHQVHU ULHU DQ 0RWRU RPSUHVVRU 6WUDLQHU RW DV 9DOYH QOHW DWHU 9DOYH DWHU LUFXLW 5HIULJHUDQW LUFXLW HDW FKDQJHU ...

Page 9: ...V HQHUJL HG HGV FRQWLQXHV AMD HQHUJL HG Comp HQHUJL HG Startup WV HQHUJL HG VKRUWHU RI RU 7 Comp FRQWLQXHV AMU HQHUJL HG FM HQHUJL HG WV HQHUJL HG HGV GH HQHUJL HG 7 6HWWLQJ Water Tank Closed Actuator Motor PS PM HQHUJL HG Comp FRQWLQXHV FM FRQWLQXHV WV HQHUJL HG I 7 6HWWLQJ DQG 7 6HWWLQJ HGV HQHUJL HV VHF GH HQHUJL HV VHF HQHUJL HV VHF 6HWWLQJ 7 6HWWLQJ Note CB Setting Initial Harvest and Initial...

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Page 12: ...DQLQJ D 7ULSSHG ZLWK ELQ OOHG ZLWK LFH E FWXDWRU GRHV QRW PRYH IUHHO F HIHFWLYH DWHU 6XSSO D DWHU VXSSO RII RU LPSURSHU ZDWHU SUHVVXUH E WHUQDO ZDWHU OWHUV UHVWULFWHG QOHW DWHU 9DOYH D 6FUHHQ RU RUL FH UHVWULFWHG E RLO ZLQGLQJ RSHQ RPSUHVVRU D RPSUHVVRU UHOD PDJQHWLF FRQWDFWRU FRQWDFWV EDG RU FRLO ZLQGLQJ RSHQ E 6WDUW FDSDFLWRU RU UXQ FDSDFLWRU GHIHFWLYH VLQJOH SKDVH F QWHUQDO SURWHFWRU RSHQ G 6WD...

Page 13: ...HVVRU D QHI FLHQW RU RII Slab Does Not Break Into Separate Cubes Possible Cause 6SULQJ D 2YHU H WHQGHG DWHU 3ODWH D 2EVWDFOH FDXJKW EHWZHHQ HYDSRUDWRU DQG ZDWHU SODWH Cubes Drop Separately Possible Cause 5HIULJHUDQW KDUJH D RZ RQJ KDUYHVW F FOH DP UP D RUQ RXW Imperfect Ice Production Possible Cause DWHU 6XSSO D PSURSHU ZDWHU SUHVVXUH E WHUQDO ZDWHU OWHUV UHVWULFWHG F DWHU OHDNV IURP ZDWHU WDQN RU...

Page 14: ...ple Diameter FHPDNHU RFDWLRQ D QVXI FLHQW FOHDUDQFH E PELHQW WHPSHUDWXUH WRR KLJK DWHU 6XSSO D DWHU OHDNV E PSURSHU ZDWHU SUHVVXUH Cloudy Cubes Possible Cause DWHU 4XDOLW D LJK KDUGQHVV 6HH FH ODULW 6OXVK FH D 8VH QWL 6OXVK RQWURO RQWURO RDUG 6HWWLQJV DQG ...

Page 15: ...H 3UHVV DQG KROG WKH DFWXDWRU SDGGOH FKHFN IRU FRQWLQXLW DFURVV WKH ZLUHV RI ZLUH KDUQHVV FRQQHFWRU KHQ WKH DFWXDWRU SDGGOH LV HQJDJHG VZLWFK LV RSHQ I FORVHG FKHFN WKDW WKH DFWXDWRU SDGGOH LV QRW UHVWULFWHG OHDQ LI QHFHVVDU 6HH LQ RQWURO OHDQLQJ I VZLWFK VWLOO UHDGV FORVHG UHSODFH 5HFRQQHFW ZLUH KDUQHVV FRQQHFWRU WR 1 FRQQHFWRU WKHQ PRYH WKH FRQWURO VZLWFK WR WKH SRVLWLRQ 7XUQ RQ WKH SRZHU VXSSO ...

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Page 19: ... RPSUHVVRU 6WDUW 5HOD ULYH 2XWSXW CN4 Connector DWD QSXW 2XWSXW CN1 Connector RQWURO 7UDQVIRUPHU 9 QSXW CN5 Connector FWXDWRU 0RWRU 2XWSXW CN3 Connector 9 2XWSXW 3XPS 0RWRU RW DV 9DOYH DQ 0RWRU QOHW DWHU 9DOYH RPSUHVVRU 5HOD F1 Fuse 9 CN2 Connector 9 QSXW RESET Button SERVICE 1 Button SERVICE 2 Button CN9 Connector LVSOD 2XWSXW IM Control Board 3DUW 1XPEHU 3 9HUVLRQ RU DWHU ...

Page 20: ...SERVICE 1 and SERVICE 2 Buttons 3UHVV WKH 6 59 RU 6 59 EXWWRQ EULHÀ WR GLVSOD WKH FXUUHQW IUHH H F FOH WHUPLQDWLRQ WHPSHUDWXUH RQWURO RDUG 6HWWLQJ 7KLV VHWWLQJ FRQWUROV GLPSOH GLDPHWHU RU GHWDLOV DERXW DGMXVWLQJ WKH GLPSOH GLDPHWHU VHH LPSOH LDPHWHU NOTICE Do not decrease dimple size below 3 16 5 mm 3UHVV DQG KROG WKH 6 59 EXWWRQ IRU VHFRQGV WR HQWHU LQIRUPDWLRQ GLVSOD DQG PRGHO FRGH VHWWLQJ PRGH ...

Page 21: ... DIWHU HYDSRUDWRU FXEH FRQWURO WKHUPLVWRU WHPSHUDWXUH GURSV WR 7R XVH WKLV VHWWLQJ IRU GLPSOH VL H DGMXVWPHQW VHH LPSOH LDPHWHU WR LQFUHPHQWV 7KH LQ WKH ORZHU ULJKW FRUQHU RI WKH GLVSOD LQGLFDWHV UHH H FOH 7HUPLQDWLRQ 7LPH QWHJUDWHG ZLWK IUHH H F FOH WHUPLQDWLRQ WHPSHUDWXUH 6HWWLQJ WR FRQWURO OHQJWK RI IUHH H F FOH DIWHU HYDSRUDWRU FXEH FRQWURO WKHUPLVWRU WHPSHUDWXUH GURSV WR WR PLQ PLQ LQFUHPHQWV...

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Page 24: ... FH RQWURO DWHU 7DQN FH RQWURO RW DV 9DOYH QHUJL HG 7LPH 6HH 6HWWLQJ GHVFULSWLRQ DERYH WR VHF VHF LQFUHPHQWV DWHU 7DQN FH RQWURO RW DV 9DOYH H QHUJL HG 7LPH 6HH 6HWWLQJ GHVFULSWLRQ DERYH WR VHF VHF LQFUHPHQWV FH ULGJH RQWURO FH ULGJH RQWURO RW DV 9DOYH H QHUJL HG 7LPH 7LPH KRW JDV YDOYH LV GH HQHUJL HG DIWHU VHF LQ KDUYHVW F FOH LI FRQWURO ERDUG WKHUPLVWRU WHPSHUDWXUH LV DERYH WKH LFH EULGJH FRQWU...

Page 25: ...G WR 1R Q XUUHQW YDSRUDWRU XEH RQWURO 7KHUPLVWRU 7HPSHUDWXUH 1R Q XUUHQW RQWURO RDUG 7KHUPLVWRU 7HPSHUDWXUH 1R Q DWHU 7HPSHUDWXUH 7HPSHUDWXUH DW HYDSRUDWRU FXEH FRQWURO WKHUPLVWRU VHFRQGV DIWHU SXPS PRWRU HQHUJL HG LQ IUHH H F FOH SOXV WKH ZDWHU WHPSHUDWXUH FRUUHFWLRQ YDOXH RQWURO RDUG 6HWWLQJ LI LJKHU WKDQ LI RU RZHU 1R Q XUUHQW RQGHQVHU 7KHUPLVWRU 7HPSHUDWXUH 1RW SSOLFDEOH WR 0 1R K DVW RPSOHWHG...

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Page 27: ... 3UHVV DQG KROG WKH 6 59 DQG 6 59 EXWWRQV VLPXOWDQHRXVO IRU VHF DSSHDUV LQ GLVSOD 3UHVV WKH 6 59 EXWWRQ WR LQFUHDVH WKH UVW GLJLW LQ WKH GLVSOD DQG WKH 6 59 EXWWRQ WR LQFUHDVH WKH VHFRQG GLJLW LJLWV DSSHDU LQ WKH IROORZLQJ RUGHU KHQ D YDOLG PRGHO FRGH LV GLVSOD HG WKH GRW LQ WKH ERWWRP ULJKW RI WKH GLVSOD WXUQV RQ RU 0 VHW PRGHO FRGH WR KHQ WKH GHVLUHG PRGHO FRGH LV GLVSOD HG SUHVV WKH 5 6 7 EXWWR...

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Page 31: ... FKHFN IRU OHDNV GG D WUDFH RI UHIULJHUDQW WR WKH V VWHP LI XVLQJ DQ HOHFWURQLF OHDN GHWHFWRU DQG WKHQ UDLVH WKH SUHVVXUH XVLQJ QLWURJHQ JDV 36 R QRW XVH 5 D DV D PL WXUH ZLWK SUHVVXUL HG DLU IRU OHDN WHVWLQJ NOTICE OZD V UHFRYHU WKH UHIULJHUDQW DQG VWRUH LW LQ DQ DSSURYHG FRQWDLQHU R QRW GLVFKDUJH WKH UHIULJHUDQW LQWR WKH DWPRVSKHUH R QRW OHDYH WKH V VWHP RSHQ IRU ORQJHU WKDQ PLQ ZKHQ UHSODFLQJ R...

Page 32: ...PDGH QVWDOO WKH QHZ GULHU ZLWK WKH DUURZ RQ WKH GULHU LQ WKH GLUHFWLRQ RI WKH UHIULJHUDQW ÀRZ KHQ EUD LQJ SURWHFW WKH GULHU E XVLQJ D ZHW FORWK WR SUHYHQW WKH GULHU IURP RYHUKHDWLQJ R QRW DOORZ WKH GULHU WR H FHHG 8VH DQ HOHFWURQLF OHDN GHWHFWRU RU VRDS EXEEOHV WR FKHFN IRU OHDNV GG D WUDFH RI UHIULJHUDQW WR WKH V VWHP LI XVLQJ DQ HOHFWURQLF OHDN GHWHFWRU DQG WKHQ UDLVH WKH SUHVVXUH XVLQJ QLWURJHQ...

Page 33: ...H WKH QRWHV WR KHOS HQVXUH SURSHU RSHUDWLRQ Component Notes RPSUHVVRU QVWDOO D QHZ VWDUW FDSDFLWRU DQG VWDUW UHOD 7KHUPRVWDWLF SDQVLRQ 9DOYH WWDFK WKH WKHUPRVWDWLF H SDQVLRQ YDOYH EXOE WR WKH VXFWLRQ OLQH LQ WKH VDPH ORFDWLRQ DV WKH SUHYLRXV EXOE 7KH EXOE VKRXOG EH EHWZHHQ WKH DQG R FORFN SRVLWLRQV RQ WKH WXEH 6HFXUH WKH EXOE ZLWK WKH FODPS DQG KROGHU WKHQ LQVXODWH LW RW DV 9DOYH 5HSODFH WKH VWUDL...

Page 34: ...dule Frequency Area Task DLO 6FRRS OHDQ WKH LFH VFRRS XVLQJ D QHXWUDO FOHDQHU 5LQVH WKRURXJKO DIWHU FOHDQLQJ L HHNO LU LOWHUV QVSHFW DVK ZLWK ZDUP ZDWHU DQG QHXWUDO FOHDQHU LI GLUW 0RQWKO WHUQDO DWHU LOWHUV KHFN IRU SURSHU SUHVVXUH DQG FKDQJH LI QHFHVVDU FHPDNHU WHULRU LSH GRZQ ZLWK D FOHDQ VRIW FORWK 8VH D GDPS FORWK FRQWDLQLQJ D QHXWUDO FOHDQHU WR ZLSH RII RLO RU GLUW EXLOG XS OHDQ DQ FKORULQH V...

Page 35: ...VXI FLHQW WR PRYH WKH FRQWURO VZLWFK WR WKH 2 SRVLWLRQ 1 Remove the water from the icemaker water supply line 5HPRYH WKH IURQW SDQHO 0RYH WKH FRQWURO VZLWFK WR WKH 2 SRVLWLRQ ORVH WKH LFHPDNHU ZDWHU VXSSO OLQH VKXW RII YDOYH DQG RSHQ WKH LFHPDNHU ZDWHU VXSSO OLQH GUDLQ YDOYH 6HH LJ FHPDNHU DWHU 6XSSO QOHW 37 FHPDNHU 6WRUDJH LQ UDLQ 2XWOHW 37 Fig 4 7R DSSURYHG ÀRRU GUDLQ IDOO SHU IRRW 6KXW RII 9DOY...

Page 36: ...VLWLRQ 3UHVV WKH WKH 5 6 7 EXWWRQ 6HH LJ 7KH ZDWHU WDQN ZLOO VWDUW WR RSHQ 1RWH 7KLV SURFHGXUH LV QHFHVVDU WR SURWHFW WKH LFHPDNHU IURP IUHH LQJ XS DW VXEIUHH LQJ WHPSHUDWXUHV 0RYH WKH FRQWURO VZLWFK WR WKH 2 SRVLWLRQ DQG WKHQ XQSOXJ WKH DSSOLDQFH ZKHQ WKH ZDWHU WDQN LV IXOO RSHQHG 5HPRYH WKH WRS SDQHO WRS LQVXODWLRQ DQG WRS VKHHW 0RYH WKH WDQN GUDLQ SLSH WR WKH QRUPDO SRVLWLRQ DQG WKHQ VHFXUH LW ...

Page 37: ...H Stainless Steel Galvanized Steel Rear WEIGHT Net 170 lbs 77 kg Shipping 203 lbs 92 kg CONNECTIONS ELECTRIC Cord Connection WATER SUPPLY Inlet 1 2 FPT DRAIN Outlet 3 4 FPT CUBE CONTROL SYSTEM Thermistor and Timer HARVESTING CONTROL SYSTEM Hot Gas Thermistor and Timer ICE MAKING WATER CONTROL Timer Controlled Overflow Pipe COOLING WATER CONTROL N A BIN CONTROL SYSTEM Mechanical Level Switch with D...

Page 38: ...27 117 8 2 137 9 6 150 10 5 90 32 120 8 4 10 6 165 11 6 PSIG kg cm2 G 100 38 122 8 6 154 10 8 12 5 70 21 0 7 11 0 7 11 0 8 80 27 10 0 7 11 0 8 12 0 8 90 32 11 0 7 0 8 13 0 9 PSIG kg cm2 G 100 38 11 0 7 12 0 9 0 9 28 28 31 1 5 2 2 2 9 2 1 3 1 APPROXIMATE ICE PRODUCTION PER 24 HR APPROXIMATE ELECTRIC CONSUMPTION APPROXIMATE WATER CONSUMPTION PER 24 HR FREEZING CYCLE TIME WATER TEMP ºF ºC AMBIENT TEM...

Page 39: ... C Wiring Diagram 1 IM 200BAA ...

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