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© Cyclo Toolmakers, Inc., 2011, Rev2011.06.24 

The World’s Most Loved Way To Polish 

CYCLO DUAL HEAD ORBITAL POLISHER 

MODEL 5, 5-Pro, 5C AND 6CE  

INSTRUCTION MANUA

CONTENTS 

SAFETY INSTRUCTIONS

.................................................................................................................... 1 

DETAILING BASICS

............................................................................................................................. 4 

CYCLO POLISHER SET-UP

................................................................................................................ 5 

GUIDE TO GENUINE CYCLO ACCESSORIES

............................................................................... 6 

MACHINE OPERATING INSTRUCTIONS

....................................................................................... 9 

USER MAINTENANCE & TROUBLESHOOTING

......................................................................... 10 

TECHNICAL SPECIFICATIONS

...................................................................................................... 12 

PARTS DIAGRAMS AND LISTING

.................................................................................................. 13 

APPLICATION AND ACCESSORIES QUICK GUIDE

.................................................................. 15 

Cyclo Toolmakers, Inc., 1740 Skyway Drive, Bldg. C, Longmont, CO 80504-5556 USA  

Phone: +1-303-485-1990, Fax: +1-303-723-8680, www.cyclotoolmakers.com 

DUAL HEAD ORBITAL POLISHER

INSTRUCTION MANUAL

Hruby Orbital Systems, Inc.

2870 Scott St. Ste. 106, Vista, CA 92081 USA

Phone: (760) 936-8054  |  (877) 716-7714 Toll Free  |  Fax: (760) 936-8059

www.hos-usa.com

SAFETY INSTRUCTIONS ..................................................................................................................... 1

DETAILING BASICS ............................................................................................................................. 4

ORBOT MICRO SET-UP ....................................................................................................................... 5

GUIDE TO GENUINE ORBOT MICRO ACCESSORIES ....................................................................... 6

MACHINE OPERATING INSTRUCTIONS ............................................................................................ 9

USER MAINTENANCE & TROUBLESHOOTING .............................................................................. 10

TECHNICAL SPECIFICATIONS .......................................................................................................... 12

PARTS DIAGRAMS AND LISTING .................................................................................................... 13

CONTENTS

Summary of Contents for ORBOT MICRO

Page 1: ...TION AND ACCESSORIES QUICK GUIDE 15 Cyclo Toolmakers Inc 1740 Skyway Drive Bldg C Longmont CO 80504 5556 USA Phone 1 303 485 1990 Fax 1 303 723 8680 www cyclotoolmakers com DUAL HEAD ORBITAL POLISHER INSTRUCTION MANUAL Hruby Orbital Systems Inc 2870 Scott St Ste 106 Vista CA 92081 USA Phone 760 936 8054 877 716 7714 Toll Free Fax 760 936 8059 www hos usa com SAFETY INSTRUCTIONS 1 DETAILING BASICS ...

Page 2: ... below may result in electric shock fire and or serious injury The term power tool in all the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool WARNING Read and understand tool manual before work starts to reduce risk of injury to operator visitors and tool WARNING Practice safety requirements Work alert have proper attire and do not oper...

Page 3: ...cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory jj Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control kk Do not run the power tool while carrying it at your side Accidental contact w...

Page 4: ... Clean Cluttered areas and benches invite injuries zz Use the Right Tool Do not force a small tool or attachment to do the job of a heavy duty tool aaa Use Proper Support Ensure that you have provided proper support for the work piece A loose work piece may be propelled by the tool if not supported or fixed in place bbb Check Damaged Parts Before further use of tool a guard or other part that is d...

Page 5: ... experience DETAILING BASICS 4 4 Profile image of paint with scratches in and oxidation and pollutants on the clear coat Profile image of paint with various scratches DETAILING BASICS This section presents the basic steps involved in vehicle detailing much of which is accomplished without your Cyclo polisher More instructions on polisher operation are provided later in this manual Washing a Soap T...

Page 6: ...s j Scrubbing Brushes 76 xxx Genuine Cyclo scrubbing brushes have integral connectors which screw directly into the Cyclo Polisher replacing the heads By simply attaching two Cyclo Brushes you can clean carpet upholstery tile grout and more k ProShine Interface Pad 72 920 77 920 Cushion backing plate for ProShine abrasive discs Interface pads improve performance by allowing the sanding disc Config...

Page 7: ...may also use the cardboard insert removed from inside the polisher box to support polisher and hold it in place s Fit the flat wrench around the hex nut like adapter part of the counterweight t Hold the counterweight nut with the flat wrench see left hand in diagram and thread the attachment clockwise into the counterweight nut see right hand u Do not over tighten but use a firm grip for a hand ti...

Page 8: ...ecommended applications Bug Removal Paint Deox Paint Compound Paint Scratch Removal Metal Polish Cleaner iii Scrubs away hard to remove materials such as bugs tar and sap Also used as a more aggressive deoxidizer d Cutting Compounding Deoxidation Swirl Removal Original Orbot Micro Cutting Wool Foam Bonnet 71 455 Velcro Pad 72 455 DoublePrecision n a i Natural wool and polyester blend ii Recommende...

Page 9: ...otton Terry Pad Cover 73 550 l Extreme Shine Microfiber Suede Pad Cover 73 515 i Recommended applications ii Ultra soft and ideal for removing surface residue iii Buff out for extreme shine m Final Wax Buff Microfiber Terry Pad Cover 73 530 i Recommended applications ii The preferred cover for applying polish and buffing wax iii Its hooked fibers remove surface residue n Upholstery Cotton Terry Pa...

Page 10: ... to center the pad holder or bonnet over the head for an even fit cc Complete for both head assemblies 9 Machine Operating Instructions Your Cyclo Polisher has two heads rather than the single head common on other orbital motion tools As soon as the Cyclo Polisher is placed on a working surface and powered on orbital hand rubbing action takes place Each sides reactive forces from its polishing or ...

Page 11: ...lisher and DO NOT CONTINUE TO OPERATE the tool Continuing to use your tool may cause further damage by creating a short circuit in the motor windings Unplug your polisher from the outlet or power source and proceed through the following steps or contact HOS USA or your dealer to have your tool repaired and serviced 3 Clean your tool of dirt fiber and other debris by blowing it out with compressed ...

Page 12: ...until the threaded shaft is completely clear of the nut Oil the nut threads slightly and reverse the above procedure to attach new heads or other attachment system Be sure to screw the head of brush straight into the counterweight nut Do not cross thread If the shaft seems to be screwing into the nut with difficulty back it out and start over again Be sure to tighten the heads or brushes snugly in...

Page 13: ...hat each polisher will be identical with every other one of our polishers You may notice light sanding or buffing marks in the hand finished aluminum castings These are all marks of an authentic Cyclo Toolmakers tool Naturally Cyclo Toolmakers Inc will replace or repair material or workmanship defects Refer to the Cyclo Toolmakers Warranty for further information Disposal and Recycling information...

Page 14: ...13 CYCLO POLISHER PARTS DIAGRAMS 49 48 Model 5 5 Pro 5C Model 6CE 44 45 Model 5 Pro Model 5 Pro 45 50 Model 5 Pro Wiring Schematic ORBOT MICRO PARTS DIAGRAMS 13 ...

Page 15: ...ng 23 Field 115V 60Hz 24 Screw Rear Handle 25 Split Lock Washer For Field Retaining Screw 26 Screw Field Retaining 27 Armature 115V 60Hz 28 Screw Motor Bearing Hold 29 Bearing Lower Motor 30 Lock Ring for Pinion Gear 31 Switch Single Pole Single Throw 230V Model 5 and 5C 32 Crimp on Wire Connector 33 Screw Grounding 34 Power Cord Assembly U S A Standard 35 Switch Double Pole Single Throw 230V Mode...

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