Honeywell BENDIX/KING KY 96A Installation Manual Download

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INSTALLATION MANUAL

KY 96A, KY 97A

VHF COMMUNICATION

TRANSCEIVER

MANUAL NUMBER 006-00674-0004

Revision 4, April 2003

Summary of Contents for BENDIX/KING KY 96A

Page 1: ...INSTALLATION MANUAL KY 96A KY 97A VHF COMMUNICATION TRANSCEIVER MANUAL NUMBER 006 00674 0004 Revision 4 April 2003 h ...

Page 2: ...Y TO U S LAW IS PROHIBITED COPYRIGHT NOTICE 1989 1994 1996 2003 HONEYWELL INTERNATIONAL INC REPRODUCTION OF THIS PUBLICATION OR ANY PORTION THEREOF BY ANY MEANS WITHOUT THE EXPRESS WRITTEN PERMISSION OF HONEYWELL IS PROHIBITED FOR FURTHER INFORMATION CONTACT THE MANAGER TECHNICAL PUBLICATIONS HONEYWELL ONE TECHNOLOGY CENTER 23500 WEST 105TH STREET OLATHE KS 66061 TELEPHONE 913 782 0400 ...

Page 3: ... 0004 dwd RH 1 REVISION HISTORY INSTALLATION MANUAL BENDIX KING KY 96A KY 97A VHF Communication Transceiver PART NUMBER REV DATE DESCRIPTION 006 00674 0004 4 Apr 2003 006 00674 0003 3 Apr 1994 006 00674 0002 2 Jan 1994 006 00674 0001 1 Oct 1989 ...

Page 4: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd RH 2 THIS PAGE RESERVED ...

Page 5: ...rations 1 5 SECTION II INSTALLATION Paragraph Page 2 1 General 2 1 2 2 Unpacking and Inspection Equipment 2 1 2 3 Equipment Installation 2 1 2 4 Post Installation Checks 2 4 LIST OF TABLES Table Page 2 1 Compatible Installations 2 2 LIST OF ILLUSTRATIONS Figure Page 2 1 KY 96A KY 97A Cover On Adjustments 2 5 2 2 KY 96A Pin Function and Location Diagram 2 6 2 3 KY 97A Pin Function and Location Diag...

Page 6: ...13 Dual KY 97A with KA 25 Interconnect Dwg 155 01585 0001 2 27 SECTION III OPERATION Paragraph Page 3 1 Power On Unit 3 1 3 2 Transmit Indicator 3 1 3 3 Modes of Operation 3 1 3 4 Remote Frequency Transfer 3 3 3 5 Remote Channel Increment 3 3 3 6 Dim Select 3 3 LIST OF ILLUSTRATIONS Figure Page 3 1 KY 96A KY 97A Controls 3 4 APPENDIX E ENVIRONMENTAL QUALIFICATION FORMS LIST OF ILLUSTRATIONS Figure...

Page 7: ...are identical except that the KY 96A operates at 28 Vdc and the KY 97A operates at 14 Vdc The KY 96A KY 97A is currently available with 25 kHz receiver selectivity 100 mW into 500 ohms or 8 W into 4 ohms audio outputs 4 W into 4 ohms in the KY 97A and operating ranges of 118 000 to 136 975 MHz See paragraph 1 4 below for descrip tions of specific versions NOTE Previous versions were available with...

Page 8: ...ng required TEMPERATURE RANGE 20 deg C to 55 deg C with short time operation at 70 deg C POWER REQUIREMENTS KY 96A 27 5 Vdc Receive Transmit Lighting 400 mA Audio squelched LCD Max brightness 500 mA Audio 100 mW LCD Max brightness 1100 mA Audio 8 W LCD Max brightness 5 A transmit at 5 W RF output LCD Max brightness 138 mA Max 28 Vdc KY 97A 13 75 Vdc Receive Transmit Lighting 600 mA Audio squelched...

Page 9: ...iver a protection circuit will automatically turn down the transmitter power consumption and output power 1 25 watts minimum DUTY CYCLE 1 minute on 4 minutes off FCC IDENTIFIER ASY7BL KY96A KY97A RECEIVER RECEIVER SENSITIVITY 2 uV hard or less for 6 dB S N N with 1 kHz tone modulated 30 RECEIVER SELECTIVITY Class C D version dependent see paragraph 1 4 Class A B version dependent see paragraph 1 4...

Page 10: ...at the audio output 100 mVrms of mic audio into 500 ohms is required for 100 mW output TABLE 1 2 KY 96A Configurations PART NUMBER RECEIVER SELECTIVITY AUDIO OUTPUT FREQUENCY RANGE 064 1052 10 25 kHz 500 ohm headphone 118 000 to 135 975 MHz 064 1052 11 50 kHz 500 ohm headphone 118 000 to 135 975 MHz 064 1052 30 25 kHz 500 ohm headphone 118 000 to 136 975 MHz 064 1052 31 50 kHz 500 ohm headphone 11...

Page 11: ...P 4 40X7 16 EA 2 00 089 05907 0008 SCR PHP 6 32X1 2 EA 1 00 089 06012 0008 SCR FHP 6 32X1 2 EA 6 00 089 08094 0030 WSHR FLT STD 446 EA 1 00 089 08168 0002 WASHER WAVE EA 1 00 090 00019 0007 RING RTNR 438 EA 1 00 091 00072 0002 CABLE CLAMP 2 EA 1 00 TABLE 1 3 KY 97A Configurations PART NUMBER RECEIVER SELECTIVITY AUDIO OUTPUT FREQUENCY RANGE 064 1051 10 25 kHz 500 ohm headphone 118 000 to 135 975 M...

Page 12: ...96A 97A and must be identified as AlliedSignal KY 96A 97A on FCC Form 404 CAUTION THE VHF TRANSMITTER IN THIS EQUIPMENT IS GUARANTEED TO MEET FEDERAL COMMUNICATIONS COMMISSION ACCEPTANCE OVER THE OPERATING TEMPERATURE RANGE ONLY WHEN A BENDIX KING CRYSTAL IS USED IN THE STABILIZED MASTER OS CILLATOR USE OF OTHER THAN A BENDIX KING CRYSTAL IS CONSIDERED AN UNAUTHORIZED MODIFICATION AND MAY VOID THE...

Page 13: ...6 00674 0004 dwd Page 1 7 function When service is required a complete performance test must be accom plished following any repair action Consult the appropriate section of the Mainte nance Manual for complete performance test information ...

Page 14: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd Page 1 8 THIS PAGE RESERVED ...

Page 15: ...worthiness requirements 2 2 UNPACKING AND INSPECTING EQUIPMENT Unpack the equipment carefully and inspect each item for evidence of damage in curred during shipment If a damage claim must be filed save the shipping container and all packing materials to substantiate your claim The claim should be filed with the transportation company as soon as possible The shipping container and packing should be...

Page 16: ...er to allow adequate space for installation of cables and connectors Avoid sharp bends and placing the cables too near the aircraft control cables 2 3 2 B When installing two or more panel mounted units in a stack the mounting trays shall be spaced 0 050 inches 0 127 cm apart Current production mounting trays have 0 025 inch 0 064 cm dimples built in to top and bottom and both sides so that the tr...

Page 17: ...tor that mates directly with the printed cir cuit board inside the unit Assembly of the connector is as follows 2 3 4 A Contact Terminal Assembly using Molex Crimper see Figure 2 4 2 3 4 A 1 Strip each wire 5 32 inch for contact terminal P N 030 01107 00XX The last two digits of the part number indicates the number of terminals required 2 3 4 A 2 Open the Molex HT 1921 hand crimper with the engrav...

Page 18: ...rtical position 2 3 5 B Slide the unit into the mounting rack until the front lobe touches the mounting rack 2 3 5 C Insert a 3 32 inch Allen wrench through the hole in the front panel to engage the locking screw Turn clockwise until the rear lobe engages the mounting rack Continue turning until the unit is secure in the mounting rack DO NOT OVERTIGHTEN 2 3 5 D To remove the unit turn the locking ...

Page 19: ... ER VSWR OF 3 1 WILL RESULT IN A 25 LOSS OF POWER NOTE The LCD back lighting can be set for the most pleasing intensity by ad justing the panel lighting See paragraph 3 6 of this manual for dim se lect 2 4 1 Adjustments The KY 96A KY 97A are factory adjusted to accommodate typical requirements for most aircraft configurations However baseline mic gain sidetone carrier noise squelch and carrier squ...

Page 20: ...IC AUDIO LO 10 SQUELCH AND COMPRESSOR DISABLE L AGC TEST REMOTE CHANNEL INC 11 REMOTE TRANSFER R AIRCRAFT POWER 27 5 VDC 14 AIRCRAFT POWER 27 5 VDC P SWITCHED 27 5 VDC 13 SWITCHED 27 5 VDC N 27 5 VDC 12 27 5 VDC F AIRCRAFT GROUND 6 AIRCRAFT GROUND S AIRCRAFT GROUND 15 AIRCRAFT GROUND B N C 1 28 VDC LIGHTING HI 2 DETECTED AUDIO OUT A DIM SELECT E 4a AUDIO OUT 5 4a AUDIO LO D AUX AUDIO IN 1 C AUX AU...

Page 21: ...ELCH AND COMPRESSOR DISABLE l AGC TEST REMOTE CHANNEL INC 11 13 75 VDC POWER M 13 75 VDC POWER R AIRCRAFT POWER 13 75 VDC 14 AIRCRAFT POWER 13 75 VDC P SWITCHED AIRCRAFT POWER 13 SWITCHED AIRCRAFT POWER N XMIT REC INTERLOCK 12 REMOTE TRANSFER F AIRCRAFT GROUND 6 AIRCRAFT GROUND S AIRCRAFT GROUND 15 AIRCRAFT GROUND B 14VDC LIGHTING HI 1 LIGHTING LO 2 DETECTED AUDIO OUT A DIM SELECT E 40 AUDIO OUT 5...

Page 22: ...v 4 Apr 2003 IM 006 00674 0004 dwd Page 2 8 FIGURE 2 4 Molex Terminal and Tools Sheet 1 of 3 INSULATOR CRIMP CONDUCTOR CRIMP SOLDERLESS CONTACT TERMINAL P N 030 01107 0030 HAND EJECTOR PN 047 05099 0001 MOLEX PN HT 1884 ...

Page 23: ...0000 MOLEX P N 6115 Close crimpers until ratchet begins to engage Then insert the terminal into the jaws from the back side See Figures at bottom of page For 24 to 3CAWG wire it will be necessary to start the crimp in jaw A and then complete it in jaw B JAW TERMINAL WIRE SIZE INSULATION RANGE A 030 011 07 0030 18 TO 24 AWG 110 TO 055 B 030 01107 0030 24 TO 30 AWG 055 TO 030 WIRE STOP Terminal is i...

Page 24: ...stop WIRE STOP ION Squeeze the handles until the crimp jaws close and the ratchet releases Straighten the terminal if necessary then release the plier grips and remove the crimped terminal CRIMPING PRESSURE ADJUSTMENT If too much or too little pressure is needed to release the crimper s ratchet pawl at the end of the crimp stroke the ratchet can be easily adjusted A spanner wrench provided with th...

Page 25: ...RE PANEL MOUNTED UNITS IN A STACK THE MOUNTING TRAYS SHALL BE SPACED 050 INCHES 127 CM APART NEWER STYLE MOUNTING TRAYS HAVE HAD 025 INCH 063CM DIMPLES BUlLT IN TOP AND BOTTOM BOTH SIDES SO THAT TWO NEW STYLE TRAYS WILL AUTOMATICALLY BE SPACED PPOPERLY 5 TO DETERMINE STACK HEIGHT USE THE HEIGHT DIMENSION FOR A FRONT AIRCRAFT PANEL MOUNT 6 DIMENSIONS EXCEPT PANEL CUTOUT OR MOUNTING USE DIMENSIONS A...

Page 26: ...Page 2 13 FIGURE 2 6 KY 96A KY 97A Installation Assembly Drawing Dwg No 155 05690 0000 Rev 4 089 5903 07 089 5907 08 047 8512 04 REF 089 2353 01 CLIP NUTS 6 32 6 PLCS 089 2013 37 089 2191 22 091 0072 02 030 0101 02 POLARIZING KEY 155 05690 0000 Rev 4 Dwg ...

Page 27: ...DER AND RADIOTELEPHONE RG 1428 U P N 024 00002 0000 DME LOW LOSS AND T5 50 TIMES AA2413PN P N 024 00013 0000 TRANSPONDER LOW LOSS CAUTION WHEN SOLDERING SHIELD THE USE OF EXCESS HEAT WILL MELT THE CENTER CONDUCTOR INSULATOR CUT STRIP AND SOLDER AS SHOWN 1 WHEN SOLDERING AVOID APPLYJNG EXCESS HEAT TO CONNECTOR BODY HEAT SINK SPRING CONTACTS AND CENTER CONDUCTOR INSULATOR CONNECTOR P N 030 00101 000...

Page 28: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd Page 2 16 THIS PAGE RESERVED ...

Page 29: ...RES 24 AWG UNLESS OTHERWISE NOTED 3 TERMINATE AUDIO SHIELDS AT ONE END ONLY 4 ALL GROUNDS ARE AIRFRAME GROUNDS UNLESS OTHERWISE NOTED 5 AIRCRAFT POWER WIRING SHOULD BE TWO 18 AWG TO THE CIRCUIT BREAKER AND POWER GROUND SHOULD BE TWO 18 AWG TO GROUND 6 SWITCHED A C POWER PINS P AND 13 AND 27 5V POWER PINS N AND 12 MUST BE JUMPERED TOGETHER WITH PO AWG MINIMUM 1 Ecln l f 1r Nf6E J JJTC N f i i 1 N L...

Page 30: ...ISE NOTED 3 TERMINATE AUDIO SHIELDS AT ONE END ONLY 4 ALL GROUNDS ARE AIRFRAME GROUNDS UNLESS OTHERWISE NOTED 5 AIRCRAFT POWER WIRING SHOULD BE TWO 18 AWG TO THE CIRCUIT BREAKER AND POWER GROUND SHOULD BE TWO 18 AWG TO GROUND 6 HH i O RA N 1J I 13 AND 13 75V POWER PINS M AND 11 MUST BE JUMPERED 7 REMOTE FREQUENCY TRANSFER REMOTE CHANNEL INCREMENT A MOMENTARY GROUND AT PIN L WILL CAUSE THE RADIO TO...

Page 31: ...CIRCUIT BREAKER AND POWER GROUND SHOULD BE TWO 18 AWG TO GROUND 7 g WHHE O RA N l3 AND 27 5V POWER PINS N AND 12 MUST BE JUMPERED 8 t _O u E N D N t Jf A LN Xc_ I ElAINM _ TN O l r N I THE STBY WINDOW A MOMENTARY GROUND AT PIN II WILL TRANSFER THE USE AND STBY FREQUENCIES A TWO POSITION SPRING LOADED ROCKER SWITCH OR TWO SEPARATE MOMENTARY PUSHBUTTON SWITCHES MAY BE USED AT THE INSTALLER S OPTION ...

Page 32: ... GROUND SHOULD BE TWO 18 AWG TO GROUND SWITCHFD A C POWER DINS P AND 13 AND 13 75V POWER PINS 11 AND M MUST BE JUMPERED TOG THER WITH 70 AWG t lf fOJILJM L 0 u E Ni D m f A LN gEC ELAlr NciRA RV O I gL iiN I THE STBV WINDOW A MOMENTARY GROUND AT PIN 12 WILL TRANSFER THE USE AND STBV FREQUENCIES A TWO POSITION SPRING LOAOFD ROCKER SWITCH DR TWO SEPARATE MOMENTARY PUSHBUTTON SWITCHES MAY BE USED AT ...

Page 33: ...24 AWG UNLESS NOTED 3 TERMINATE AUDIO SHIELDS AT ONE END ONl V AS SHOWN 4 PIN IN PARENTHESIS ARE COMMON 5 TX RX INTERLOCK WIRING NECESSARY WHEN BOTH COMM ANTENNAS ARE TOP MOUNTED WHEN BOTH COMM ANTENNAS ARE BOTTOM MOUNTED OR IN DUAL COMM INSTALLATIONS IN FABRIC AIRCRAFT REFER TO ANTENNA INSTALLATION RECOMMENDATIONS 6 AIRCRAFT POWER WIRING SHOULD BE TWO 18 AWG TO THE CIRCUIT BREAKER AND POWER GROUN...

Page 34: ...L WIRES 24 AWG UNLESS NOTED 3 TERMINATE AliDIO SHIELDS AT ONE END ONLY AS SHOWN 4 PIN I IN PARENTHESIS ARE COMMON 5 TX RX INTERLOCK WIRING NECESSARY WHEN BOTH COMM ANTENNAS ARE TOP MOUNTED WHEN 80TH COMM ANTENNAS ARE BOTTOM MOUNTED OR IN DUAL COMM INSTALLATIONS IN FABRIC AIRCRAFT REFER TO ANTENNA INSTALLATION RECOMMENDATIONS 6 AIRCRAFT POWER WIRING SHOULD BE TWO 18 AWG TO THE CIRCUIT BREAKER AND P...

Page 35: ...ected frequency into the USE window by pressing the Transfer but ton The larger tuning knob will increment or decrement the MHz portion of the display in 1 MHz steps with rollover at each band edge 118 000 MHz or 135 975 MHz The smaller tuning knob will increment or decrement the kHz portion of the display in 50 kHz steps with the knob pushed in or in 25 kHz steps with the knob pulled out While in...

Page 36: ...rollover points 118 XX and 135 XX or 136 XX dashes are displayed These dashes are used to de program channels and to display a channel that is unprogrammed When the channel frequency is flashing pressing the Transfer button will cause the frequency to stop flashing and the channel number to start flashing at which time a new channel may be selected for programming 3 3 D Program Secure Mode Program...

Page 37: ... 12 The Remote Frequency Transfer button operates identically to the front panel Transfer button with the exception that holding the Remote Transfer button for two seconds does not place the radio in the Active Entry mode 3 5 REMOTE CHANNEL INCREMENT J96A J97A pin L Pressing the Remote Channel button will cause the system to enter the Channel mode of operation and will increment the channel from t...

Page 38: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd Page 3 4 FIGURE 3 1 KY 96A KY 97A Controls ...

Page 39: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd Page E 1 APPENDIX E ENVIRONMENTAL QUALIFICATION FORMS ...

Page 40: ...B KY 96A KY 97A Rev 4 Apr 2003 IM 006 00674 0004 dwd Page E 2 THIS PAGE RESERVED ...

Page 41: ...SS FLUID SUSCEPTIBILITY SAND AND DUST FUNGUS RESISTANCE SALT SPRAY MAGNETIC EFFECT POWER INPUT VOLTAGE SPIKE CONDITION AUDIO FREQUENCY CONDUCTED SUSCEPTIBILITY INDUCED SIGNAL SUSCEPTIBILITY RADIO FREQUENCY SUSCEPTIBILITY EMISSION OF RADIO ENERGY 004 09122 0000 Rev O PARA 4 0 REV 0 4 5 1 4 5 2 4 5 3 4 6 1 4 6 2 4 6 3 5 2 6 2 7 0 7 3 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 21 ...

Page 42: ...ATERPROOFNESS FLUID SUSCEPTIBILITY SAND AND DUST FUNGUS RESISTANCE SALT SPRAY MAGNETIC EFFECT POWER INPUT VOLTAGE SPIKE CONDITION AUDIO FREQUENCY CONDUCTED SUSCEPTIBILITY INDUCED SIGNAL SUSCEPTIBILITY RADIO FREQUENCY SUSCEPTIBILITY EMISSION OF RADIO ENERGY 004 091 21 0000 Rev 0 PARA 4 0 REV 0 4 5 1 4 5 2 4 5 3 4 6 1 4 6 2 4 6 3 5 2 6 2 7 0 7 3 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 1...

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