Holzstar ZSM 560 Instruction Manual Download | Manualshive

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Instruction Manual

Cylinder Sanding Machine

ZSM 560

ZSM 560 Vario

ZSM 560

ZSM 560 Vario

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Summary of Contents for ZSM 560

Page 1: ...Instruction Manual Cylinder Sanding Machine ZSM 560 ZSM 560 Vario ZSM 560 ZSM 560 Vario ...

Page 2: ...8 4 1 Table 8 4 2 Type plate 8 5 Scope of delivery 8 6 Accessories 8 7 Transport Packaging Storage 9 7 1 Delivery and Transport 9 7 2 Packaging 9 7 3 Storage 9 8 Description of the device 10 8 1 Space requirement 10 9 Set up and connection 10 9 1 Requirements for the installation site 10 10 Setting up the Cylinder Sanding Machine 10 10 1 Electrical connection 12 11 Commissioning 12 11 1 Test run 1...

Page 3: ...mer maschinen de We are always interested in valuable experience and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summarised taking the applicable standards and rules the state of the art and our long term knowledge and experience...

Page 4: ... tus of the regulations and must adapt these if nec essary The operating company must unambiguously regu late and determine the responsibilities for installa tion operation troubleshooting maintenance and cleaning The operating company must ensure that all per sons who work with machine have read and un derstood this manual Furthermore she must in struct the staff in regular intervals and inform t...

Page 5: ...sonnel is not au thorized to perform these works Please contact our cus tomer service for the execution of all arising work 2 4 Personal protective equipment The personal protective equipment serves to protect per sons against impairments of safety and health while wor king The staff has to wear personal protective equip ment while performing different works on and with grind ing system which are ...

Page 6: ...ouch rotating or moving parts Never work with the machine when you are not concentrated Keep children and untrained personnel away from the machine As soon as a safety device has been triggered or has failed the machine may only be started up if you have eliminated the cause of the fault and have made sure that there is no danger to persons or objects Always report electrical faults to an electric...

Page 7: ...he recognized safety rules Nevertheless some residual dangers may still exist The rotating guide drum can cause injuries to fin gers and hands Ejected workpieces can cause injuries if the work piece is not properly secured or fed Wood chips and sawdust can be hazardous to health Be sure to wear personal protective equip ment such as safety glasses and dust mask Use an extraction system Injuries du...

Page 8: ...000x80mm K180 Item number 5918718 Grinding roller 50 000x80mm K220 Item number 5918722 Model ZSM 560 ZSM 560 Vario Length 1070 mm 1070 mm Width depth 1080 mm 1080 mm Height 1150 mm 1200 mm Weight 116 kg 119 kg Supply voltage 230 V 230 V Sanding belt length 3280 mm 3280 mm Sanding belt width 78 mm 78 mm Speed 1400 min 0 1800 min Sanding surface width 555 mm 555 mm Max sanding height 80 mm 80 mm San...

Page 9: ...cardboard packaging components and take them to the waste paper collection The films are made of polyethylene PE and the cushio ning parts of polystyrene PS These materials should be taken to a collection point for recyclable materials or to your local waste disposal company Keep the packaging material out of the hands of child ren as some plastic packaging may pose a choking ha zard etc when used...

Page 10: ... Cylinder Sanding Machine on each side The in stallation site should meet the following criteria The substrate must be level firm and vibration free The surface must not allow any lubricants to pass through The installation or work area must be dry and well ventilated No machines causing dust and chips should be operated in the vicinity of the machine There must be sufficient space for the operati...

Page 11: ...hine Step 1 Unpack the machine and check the carton con tents for the following Fig 5 Mounting parts of the machine Step 2 Insert the 4 rubber feet Fig 6 into the holes un derneath the machine Fig 6 Insert rubber feet Step 3 Mount the table extension Fig 7 to the feed opening of the machine with screws and was hers The height of the table extension can be adjusted by turning the adjustment screws ...

Page 12: ...and is ready for re gular operation Make sure that all tools and objects used during setup have been removed from the machine and that the grinding drum is safely above the feed belt so that no contact can occur during the test run The test run consists of checking the following items Switch on the machine and check for correct ope ration Check safety shut off mechanism on switch and cover Check r...

Page 13: ...e that is resting securely on the table Remove chips and workpiece parts only when the machine is stationary 12 2 Starting the machine With the following steps the machine can be started and the machining process can be executed Step 1 Make sure that the electrical connection is cor rect Step 2 Plug in the power plug and press the start button Start button of the ZSM 560 VARIO machine is located o...

Page 14: ... set the height Step 1 Loosen the clamping screw Fig 13 Step 2 Turn the height adjustment handwheel counter clockwise to lower the grinding drum Step 3 Once the correct cutting depth for your operation is set retighten the clamping screw Fig 13 Fig 13 Height adjustment 12 5 Grinding process 12 5 1 Rules for grinding on the machine The grinding operation may only be performed by quali fied personne...

Page 15: ...ble place the work piece at a slight angle as the sandpaper load is lower here Step 9 Check the ground surface Step 10 Switch off the extraction system Step 11 Switch off the machine Fig 14 Workflow 13 Adjustment and setup work 13 1 Grinding belt change Proceed as follows to remove the grinding belt Step 1 Switch off the cylinder grinding machine and dis connect the power plug Step 2 Loosen the lo...

Page 16: ...0 Close the cover and turn on the machine 13 1 1 Sandpaper selection Choosing the right abrasive belt grit is extremely import ant for optimizing grinding performance Always grind with a coarse grit first and then gradually switch to finer grits Do not skip more than one grit level Grain sizes that are too fine and worn grinding belts can leave burn marks on the workpiece Grit 36 Extra coarse maxi...

Page 17: ... pres sure roller adjustment screws Step 4 To increase the pressure exerted by the rollers tighten all four screws in small even turns and test the pressure of the rollers by pushing them upward Conversely loosen the adjustment screws to decrease the pressure Step 5 Perform test run If the workpiece tends to recoil decrease the pressure by turning the screws counterclockwise Step 6 If the workpiec...

Page 18: ...vement of the grinding head Note Tighten the cap screws to increase the pressure on the bar Fig 23 Set guide sides Step 4 Repeat step 3 until you are satisfied with the grin ding head movement Step 5 Tighten the lock nut on the two guides again 13 6 Align feed belt to grinding drum To ensure a good grinding result the feed belt and grin ding drum must be parallel to each other from side to side Ot...

Page 19: ...e using resin remover Step 6 Spray all unpainted metal surfaces with some anti rust spray Step 7 Inspect the machine for damage to safety de vices and the sanding belt If necessary carry out the repair or arrange for it to be carried out observing the safety instructions 14 2 Regular check and maintenance Lubrication of the machine Regularly check the grinding belt for defects 1 Replace a damaged ...

Page 20: ...e rotating drum Step 5 Turn on the machine grasp the cleaning strip of the belt with two hands and place the cleaning strip on the casting where the grinding drum is located Gently lower the cleaning rod onto the rotating drum and move the cleaning rod from side to side to remove the whipped sawdust Step 6 When cleaning is complete remove the stick turn off the power and close and lock the dust co...

Page 21: ...e until the belt can be moved from side to side by hand Then center the belt on the rollers Fig 29 Tension feed belt Step 3 Ensure that the ends of the two clamping screws extend evenly about 1 4 beyond the hex nut Fig 30 Position of the clamping screws If the belt slips during operation turn the tensioning screws clockwise a quarter turn at a time until the belt no longer slips on the rollers Be ...

Page 22: ...l of electrical equipment Please note that electrical equipment contains a variety of recyclable materials as well as components that are harm ful to the environment Help to ensure that these compo nents are disposed of separately and properly If in doubt please contact your municipal waste disposal service If necessary enlist the help of a specialized disposal com pany for reprocessing 15 3 Dispo...

Page 23: ...rings 6 Check grinding drum Abrasive grit rubs off easily from the sandpaper 1 Sandpaper has been stored in an incorrect environment 2 Sandpaper has been folded or da maged 1 Store sandpaper in a dry environ ment 2 Store sandpaper only rolled and not folded Sandpaper wears out quickly 1 Grinding depth of the cut too large or feed rate too slow 2 The workpiece has a high moisture content 3 The corr...

Page 24: ...lt slips or does not run properly 1 Belt tension not set correctly 2 Belt guide not adjusted correctly 3 Feed belt is worn 1 Readjust the belt tension 2 Readjust the belt run 3 Replace the feed belt Handwheel is difficult to turn 1 Screw of the handwheel too tight 2 Threaded spindle dirty 1 Loosen the screw slightly 2 Clean the threaded spindle Abrasive paper strip comes off the drum or is loose 1...

Page 25: ...e can be found on the nameplate which is at tached to the machine Example The engine for the Cylinder Sanding Machine ZSM 560 must be ordered The engine has the number 81A in the spare parts drawing 1 By ordering spare parts send a copy of the spare parts drawing 1 with the marked part engine and marked positon number 81A to the dealer or spare parts de partment and provide the following informati...

Page 26: ...e following drawings should help to identify necessary spare parts in case of service To order send a copy of the parts drawing with the identified parts to your authorized dealer 17 2 1 Spare parts drawing ZSM 560 Spare parts drawing 1 Fig 34 Spare parts drawing 1 ...

Page 27: ...Spare parts ZSM 560 Version 1 01 27 Spare parts drawing 2 Fig 35 Spare parts drawing 2 ...

Page 28: ...28 ZSM 560 Version 1 01 Spare parts 17 2 2 Spare parts drawing ZSM 560 VARIO Spare parts drawing 1 Fig 36 Spare parts drawing 1 ...

Page 29: ...Spare parts ZSM 560 Version 1 01 29 Spare parts drawing 2 Fig 37 Spare parts drawing 2 ...

Page 30: ...trical circuit diagrams 18 Electrical circuit diagrams 18 1 Electrical circuit diagram ZSM 560 Fig 38 Electrical circuit diagram ZSM 560 18 2 Electrical circuit diagram ZSM 560 VARIO Fig 39 Electrical circuit diagram ZSM 560 VARIO ...

Page 31: ... following harmonized standards were applied DIN EN 61029 1 A11 2011 11 Safety of transportable motor operated electric tools Part 1 General requirements DIN EN 55014 1 2018 08 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 1 Emission DIN EN 55014 2 2016 01 Electromagnetic compatibility Requirements for household appliances electric to...

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