HOGG & DAVIS ODP 20-4 Manual Download

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ODP 20-4

The information, specifications, and illustrations in this manual are on the basis of
information available at the time it was written. The specifications, torque values,

pressures of operation, measurements, adjustments, illustrations, and other items can

change at any time. These changes can affect the service of the given product.

For the complete and most current information, contact:

Hogg & Davis, Inc

P.O. Box 405 / 3800 Eagle Loop

Odell, OR 97044-0405

541-354-1001

541-354-1080 Fax

For most recent manual

version please visit:

www.hoggdavis.com

ver. 2.0

Summary of Contents for ODP 20-4

Page 1: ...pressures of operation measurements adjustments illustrations and other items can change at any time These changes can affect the service of the given product For the complete and most current informa...

Page 2: ...neral Specifications 4 Setup on the Job 7 Setup of the unit 7 Position of unit 7 Jack Stands Outriggers 8 Tie Down Brake Chock 8 Rope Payout Procedure Free Wheel 8 Pulling Control 9 Pulling Control 10...

Page 3: ...rum Puller 3 COPYRIGHT 2016 HOGG DAVIS INC Product Warnings These warning labels and others like it are placed in critical areas of the machine The warnings are to be read and fully understood prior t...

Page 4: ...esigned to install overhead cable conductor Four Drum Puller 2000 lb Maximum Line Pull Single Reel 36 Rope Reel Diameter Rope Capacity 10 600 ft of 7 16 per reel Manual Jack stands 2 Rear 1 Tongue Hyd...

Page 7: ...lves familiar with the placement of the following operating and safety features of the machine Grounding Lugs and their placement on Machine 1 Drive Chains and Sprockets 2 Take Up Pay Out Control 3 En...

Page 8: ...ring procedures should be followed during operation This unit is equipped with tie down eyes for staking to the ground and it is recommended that the unit stay secured to the tow vehicle whenever poss...

Page 9: ...INSTRUCTIONS WHEN YOU HAVE A ROPE UNDER TENSION 1 Apply the brake 2 Turn the Hydraulic Pressure knob CCW to release pressure 3 Increase to approximately full throttle 4 Begin to actuate the joystick t...

Page 10: ...joystick to take up 2 Release the brake 3 Actuate the joystick to take up as desired if reel does not begin to move slightly increase the Hydraulic Pressure Control until it does Level wind This unit...

Page 11: ...ins and sprockets for wear and slack Pintle eye excessive wear Safety Chains wear damage All welds and seams Loose or missing fasteners bolts nuts set screws Loose or leaking hydraulic hoses Damaged o...

Page 12: ...to the product Do not weld on this product without written permission from the factory Be sure the drawbar size is compatible with the coupling device on the tow vehicle Do not damage the coupling co...

Page 13: ...and Davis Inc factory General Conditions Exceptions All warranties options and representations made herein shall apply only provide such equipment shall not have been subject to misuse negligence or...

Page 14: ...fications and illustrations in this manual are on the basis of information available at the time it was written The specifications torque values pressures of operation measurements adjustments illustr...

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Page 22: ...ne Oil Pressure Voltage Below Normal or Shorted to Low Source 100 16 Engine Oil Pressure Oil pressure reading incorrect 100 18 Engine Oil Pressure Low oil pressure 105 0 Intake Manifold 1 Temperature...

Page 23: ...ent to the injector increases too rapidly 653 7 Injector Cylinder 3 The injector fuel flow is lower than expected 654 5 Injector Cylinder 4 The current to the injector is less than expected 654 6 Inje...

Page 24: ...eve Desired Timing 1079 3 Sensor Supply Voltage 1 5V DC Voltage Above Normal or Shorted to High Source 1079 4 Sensor Supply Voltage 1 5V DC Voltage Below Normal or Shorted to Low Source 1080 3 Sensor...

Page 25: ...X 3 Engine Fuel Rack Actuator Relay Circuit fault B X 7 Reserved 2 Engine Fuel Rack Actuator Relay Intermittent fault 4 Air Heater Relay Circuit fault A X 3 Air Heater Relay Circuit fault B X 2 Air H...

Page 26: ...ents adjustments illustrations and other items can change at any time These changes can affect the service of the given product For the complete and most current information contact Hogg Davis Inc P O...

Page 27: ...ck Pin New Reel Lock Pin Old Levelwind Assembly Overspin Brake HD Brake Cylinder Planetary Drive Old Planetary Drive New Hydraulic Pumps Control Panel Control Panel Tier 4 Hydraulic Fuel Tanks Operato...

Page 28: ...Cover Kick Panel 1 4 B13911 Battery Box 1 5 I04011 Spring Isolator 176 4 6 C29236 Cover Engine 1 7 C29012 Cover Radiator 1 8 D05151 Toolbox Door 2 9 Brake Assembly LH See Brake Assembly Sheet 2 10 Bra...

Page 29: ...4 5 3 2 Curbside View ITEM NO PART NUMBER DESCRIPTION QTY 1 J04044 12k Dropleg Jack 1 2 Drive Assembly See Drive Assembly Sheet 1 3 D05151 Toolbox Door 2 4 Tank Assembly See Tank Assembly Sheet 1 5 B...

Page 30: ...8 1 2 96 31 64 8 3 99 7 64 1 2 3 1 Rear View ITEM NO PART NUMBER DESCRIPTION QTY 1 F10010 Mud Flap 2 2 Lighting See Lighting Sheet 1 3 Axle Assembly See Axle Assembly Sheet 1 Page 3...

Page 31: ...1 2 3 1 4 1 Reel Assembly ITEM NO PART NUMBER DESCRIPTION QTY 1 B07276 Bearing Pillow Block 3 2 R07007 Reel 2 3 S29031 Sprocket 1 4 S43043 Shaft 2 1 2 Stress Proof 1 Page 4...

Page 32: ...2 Disc Brake 1 3 H09018 Hub Locking 1 4 B11364 Bolt Hx Head 1 2 13 x 1 3 4 8 5 B07031 Bearing 2 1 2 Flange 2 6 B11368 Bolt Hx Head 1 2 13 x 1 1 2 2 7 W01565 Washer Split Lock 1 2 zinc 2 8 W01005 Washe...

Page 33: ...Cam Lock 1 2 S28026 Spring 1 1 4 x 4 1 3 S24021 Spacer Reel Locking Pin 1 4 B15126 Bracket Locking Pin 1 5 N04523 Nut Hx Nylock 1 4 20 1 6 B11008 Bolt Hx Head 1 4 20 x 2 1 7 B11366 Bolt Hx Head 1 2 13...

Page 34: ...QTY 1 H02042 Cam handle assy 1 2 N04555 Nut Hex Nylock 1 2 13 1 3 B15117 Mounting bracket 1 4 L08004 Locking pin 1 5 B11366 Bolt Hx head 1 2 13x2 1 6 S24021 Spacer Reel Locking pin 1 7 S28026 Spring...

Page 35: ...NUMBER DESCRIPTION QTY 1 P06096 Pin Stand 2 2 F05630 Fitting 1 4 28 Zerk 2 3 H09020 Hub Assembly 1 4 F12001 Follower 1 5 P06021 Roll Pin 1 6 S10010 15 Nylatron Sheave 1 7 B11161 1 2 x5 8 Shoulder Bol...

Page 36: ...ands Specify Right or Left Hand Overspin Brakes ITEM NO PART NUMBER DESCRIPTION QTY 1 B15916 Caliper Stand 1 2 C04913 Caliper Brake 1 3 B11484 Bolt Hx Head 5 8 11 x 3 1 2 Z8 2 4 N04558 Nut Hx Nylock 5...

Page 37: ...1 Seal 2 6 O01060 O Ring 4 7 H08003 Cylinder Tube 1 8 R19007 Bar round 5 16 1018 3 9 S28021 Spring 1 10 P08016 2 Aluminum RB 1 11 N04039 Nut Hex Jam 1 2 20 1 12 C06012 Bar round 3 1018 1 13 F05630 Fit...

Page 38: ...Lock 1 2 zinc 4 3 S29100 100 idler 11t 1 4 I02100 Idler sprocket mount adjustable 1 5 S43062 Shaft Idler Sprocket 1 6 F05071 Fitting Grease Zerk 1 4 28 tap 1 7 B11020 Bolt Hx Head 5 16 18 x 1 1 8 W01...

Page 39: ...Washer Flat SAE 1 2 zinc 11 3 W01565 Washer Split Lock 1 2 zinc 11 4 B11446 Bolt Hx Head 1 2 13 x 2 Z8 9 5 B11376 Bolt Hx Head 5 8 11 x 2 6 6 S43042 ODP20 4D RE DRIVE 1 7 N04049 Nut Hx 5 8 11 6 8 G120...

Page 40: ...1545 Washer Split Lock 3 8 2 3 W01002 Washer Flat SAE 3 8 2 4 P20106 Pump 10gpm 1 5 O01111 O ring Small Gear Pump 1 6 P20070 Pump Hydraulic 1 7 B11364 Bolt Hx head 1 2 13x1 3 4 2 8 W01565 Washer Split...

Page 41: ...Gauge 4 600PSI 1 4 L04200 PreHeat Light 1 5 L04025 Light Pilot 1 6 G02022 Livorsi Tachometer 1 7 G02033 Gauge Livorsi 4 in 1 1 8 S41100 Switch Ignition JDD 1 9 S40169 Switch Payout Lock Out 1 10 M040...

Page 42: ...4 600PSI 1 3 K02707 Display Yanmar T4 w Keyswitch 1 4 S40100 Switch SP DT Momentary 1 5 S40070 Switch Key Cole Hersee 1 6 C32004 Brake Cylinder 4 7 S40169 Switch Payout Lock Out 1 8 S40035 Switch SP S...

Page 43: ...DESCRIPTION QTY 1 I04003 Insulator Small 8 2 T01100 Tank Hydraulic 31 gallon 1 3 G02046 Gauge Hyd oil level 1 4 N07002 Neck Hydraulic fill 1 5 C06155A Cap Hydraulic 1 6 C06205 Cap Fuel 1 7 T01102 Tan...

Page 44: ...2 1 3 Operator Seat ITEM NO PART NUMBER DESCRIPTION QTY 1 P14053 Post Offset Seat Mount 1 2 P06999 Pin Bent Hitch 5 8 x 3 1 3 S03040 Seat Operator JD 1 Page 17...

Page 45: ...J04041 REAR STREETSIDE FRONT JACKSTAND J04044 REAR CURBSIDE JACKSTAND Jackstands Page 18...

Page 46: ...1 2 3 Electrical Hood ITEM NO PART NUMBER DESCRIPTION Default QTY 1 H05002 Hood Electrical 1 2 S40003 Tekonsha Break away switch 1 3 S21035 Socket 7 wire Pollak 1 Page 19...

Page 47: ...L04030 Light 4 Tail Stop Turn L04070 Light 2 Red L04035 Light 2 Amber L04055 Light License plate G08010 Grommet 4 Tail Stop Turn G08005 Grommet 2 Light Incandecent Light Package Page 20...

Page 48: ...L04032 Light 4 Tail Stop Turn Kit LED L04310 Light Red 2 LED L04311 Light Amber 2 LED L04055 Light License plate G08005 Grommet 2 Light P05025 Pigtail 2 wire LED Light Package Page 21...

Page 49: ...NOTE For Units with No electrical box to the left of operator station Page 22...

Page 50: ...NOTE For units with electrical box to the left of operator station Page 23...

Page 51: ...NOTE For units with electrical box to the left of operator station Page 24...

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Page 55: ...vidual Stainless Steel overspin brakes with hydraulic calipers Reel shaft mounted on pillow block and flange bearings Automatic diamond lead screw for individual use with all reels Hydraulic Reel Driv...

Page 56: ...Length 17 Width 96 Height 99 Weight 9 100 lbs Tongue weight 950 lbs Single axle with 10 000 lb capacity spring leaf type with 12V electric brakes and breakaway switch Break away chains X 36 with hook...

Page 57: ...hten fasteners as shown in the chart below 4 Wheel nuts bolts should be torqued before first road use and after each wheel removal Check and re torque after the first 10 miles 25 miles and again at 50...

Page 58: ...que level that can be safely applied to these studs is listed in the following chart Stud Size Max Torque 20 UNF class 2A 120 lb ft 9 16 18 class 2A 170 lb ft 5 8 18 class 2A 325 lb ft CAUTION Exceedi...

Page 59: ...0021 1 D30028 4 D30034 3 D30036 4 D30042 11 D30059 2 D30062 1 D30063 1 D30064 1 D30065 1 D30067 2 D30068 1 D30069 2 D30083 1 D30060 1 D30061 1 D30026 3 D30127 3 T19001 10 D30018 1 D30022 1 D30081 4 OD...

Page 60: ...D30069 Decal Lubricate Chain Daily 2 6 D30042 Decal Keep Hands Clear 11 7 D30127 Decal Burn Hazard 3 8 D30028 Decal Danger Twisty Man 4 9 D30036 Decal Electrocution Hazard 4 10 D30015 Decal Hot Surfa...

Page 61: ...1 2 D30064 Decal Green Reel 1 3 D30068 Decal Payout Lockout Release 1 4 D30060 Decal Lower Control 1 5 D30061 Decal Upper Control 1 6 D30069 Decal Lubricate Chain Daily 2 7 D30065 Decal Yellow Reel 1...

Page 62: ...unding Lug 3 4 R09044 Reflector Amber 2x3 1 2 2 5 D30015 Decal Hot Surface 5 6 D30001 HD Logo 6x9 1 7 D30018 Decal HD 1 2 x 9 1 8 D30036 Decal Electrocution Hazard 4 9 D30028 Decal Danger Twisty Man 4...

Page 63: ...1 1 1 2 3 2 Decal Locations ITEM NO PART NUMBER DESCRIPTION QTY 1 D30042 Decal Keep Hands Clear 11 2 R09043 Reflector Red 2x3 1 2 4 3 D30034 Decal Grounding Lug 3 Page 36...

Page 64: ...r comes out of the caliper Step 4 pump system up to 500psi and look for leaks When finished let the pressure in the system reach zero then disconnect oil supply Note Used for reference only parts may...

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