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T

he TREK 180 battery-powered, inverter-based 
wire welder is the first professional system on 

the market for MIG welding “off the power grid.” 
No matter where your hobby or job takes you, the
TREK delivers heavy-duty weld power to fabricate or
repair 24 ga. up to 1/4 in. mild steel in a single pass.
Powered by two internal, premium high-performance,
sealed lead-acid batteries, the high-purity energy
storage technology enables the TREK to be charged
complete in about 90 minutes and quickly recharged
in about 20 minutes. The unit delivers approx. 100
inches of weld bead when fully charged (using .030
diameter flux-cored wire on 1/8 in. mild steel.)

The integrated charging system is powered by a
standard 115 volt household receptacle. The machine
can operate while plugged in or completely cordless.
The TREK delivers 180 amps (approx. 12% duty cycle)
on 115 volt standard power… a weld output which,
until TREK, has been limited to 230 volt welders.

The TREK 180 can be charged inside a vehicle using
an automotive power inverter (400 continuous watt
minimum/charging times increase slightly.) The weld
output is regulated to provide consistent welding
voltage regardless of battery level. The unit is setup
for both self-shielded flux-cored and solid gas-
shielded wires from .024 to the .035 diameter. A
removable storage bag provides cable management
of standard MIG gun, work cable, clamp and
removable power cord. Impact-resistant case
provides strength and durability, protecting the
internal components and welding wire.

TREK

180

Battery-Powered MIG Welding Package

245164

Nov. 2010

Features

Benefits

Includes:

Pouch for storage of MIG gun and work lead during
transportation
Comfortable 10 ft. H100L4-10 MIG torch
10 ft. work lead with clamp
2 premium high-performance sealed lead-acid
batteries
Spare .030 in. (0.8 mm) contact tips
Sample spool of .030 in. (0.8 mm) self-shielded 
flux cored welding wire
Weld set-up and information chart
Removable power/recharging cord with plug
Owner’s Manual with parts lists, installation,
operation, maintenance and MIG welding guidelines

#500539

Inverter arc control technology for a smooth and stable arc.

Provides positive feed with adjustable tension. Easy access for threading wire.

Disables the welder when the battery runs low to protect the life of the battery.

Scans the available input charging power to compensate line draw for low capacity devices such as 
small automotive inverters.

Provides a broader operating window for each wire with quick and easy adjustment for different materials 
and thicknesses.

Quick and easy polarity change access for solid or tubular wire.

Easy to change from one wire size to another .023/.025 in. (0.6 mm) or .030 –.035 in. (0.8 – 0.9 mm).

Diagnostic lights for quick information on the temperature, charging and battery status.

Thin plate pure lead (TPPL) technology allows for fast recharge (only 20 minutes).

Protects unit against current overload.

Protects power circuitry against thermal overload to ensure reliability.

Protects wire feed system from overload, no fuses to change or circuit breaker buttons to press.

Five-year warranty on transformers, stabilizers and generators; three years on electronics (drive motors,
rectifiers); and one year on guns (MIG and plasma torches).

Excellent arc performance

Proven built-in wire feeder with 
quick-release tension lever

Low battery shutdown

“AutoPower

” technology

Infinite voltage and wire control 

Convenient polarity changeover

Quick-change, dual-groove drive roll

LED indicators

High-performance sealed 
lead batteries

Short circuit protection

Self-resetting thermal overload
protection

Self-resetting motor protection

Hobart’s 5/3/1 Industrial Warranty

Summary of Contents for TREK 180

Page 1: ...th clamp 2 premium high performance sealed lead acid batteries Spare 030 in 0 8 mm contact tips Sample spool of 030 in 0 8 mm self shielded flux cored welding wire Weld set up and information chart Removable power recharging cord with plug Owner s Manual with parts lists installation operation maintenance and MIG welding guidelines 500539 Inverter arc control technology for a smooth and stable arc...

Page 2: ... inch 1 2 mm 16 gauge 060 inch 1 5 mm 14 gauge 075 inch 1 9 mm 12 gauge 105 inch 2 7 mm 1 8 inch 3 2 mm 3 16 inch 4 8 mm 1 4 inch 6 4 mm 5 16 inch 7 9 mm 030 0 8 mm 1 0 2 5 3 10 5 30 6 40 8 70 10 100 024 0 6 mm 0 20 0 30 2 40 4 40 7 60 8 80 10 100 10 100 030 0 8 mm 0 10 1 10 2 20 3 30 3 40 5 50 7 50 10 60 10 60 035 0 9 mm 3 10 5 20 6 25 7 30 9 35 10 40 Set Tension Knob Setting to 3 at start Adjust...

Page 3: ...64 For 030 035 in 0 8 0 9 mm wire Includes 10 ft 3 m cable Drive Rolls Dual Groove V Smooth 237338 For 023 025 in 0 6 mm and 030 035 in 0 8 0 9 mm wire Dual Groove V Knurled 202926 For 030 035 in 0 8 0 9 mm and 045 in 1 2 mm flux cored wire Contact Tips See chart on back page MIG Nozzle See chart on back page Protects tip adapter and focuses gas coverage Gasless Flux cored Nozzle See chart on back...

Page 4: ...ackage 030 in 0 8 mm 770177 5 per package 000 067 10 per package 035 in 0 9 mm 770180 5 per package 000 068 10 per package MIG Nozzle Standard 770404 169 715 Gasless Flux Cored Nozzle 770487 226 190 Tip Adapter 770402 169 716 Replacement Liners 023 025 in 0 6 mm 196139 194 010 030 035 in 0 8 0 9 mm 196139 194 011 035 045 in 0 9 1 2 mm 196140 194 012 Available at farm and tool supply retailers Avai...

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