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PRODUCT NAME 

Hitachi 36 V Cordless Hedge Trimmer 

Model

CH 36DL

REPAIR GUIDE ----------------------------------------------------------------------------------------------------------------- 1

1. Precautions on disassembly and reassembly ------------------------------------------------------------- 1 

2. Precautions on disassembly and reassembly of battery charger ------------------------------------ 8 

STANDARD REPAIR TIME (UNIT) SCHEDULES---------------------------------------------------------------------- 9 

CONTENTS  

Page

LIST No.   
CH 36DL: J840 
Jan. 2013

C

Sales Division

Summary of Contents for CH 36DL

Page 1: ...immer Model CH 36DL REPAIR GUIDE 1 1 Precautions on disassembly and reassembly 1 2 Precautions on disassembly and reassembly of battery charger 8 STANDARD REPAIR TIME UNIT SCHEDULES 9 CONTENTS Page LIST No CH 36DL J840 Jan 2013 C Sales Division ...

Page 2: ...ade Ass y 47 3 Removing the blade and the spacer Remove two Hex Socket Hd Bolts W Button M6 x 25 31 and two Nylon Nuts M6 28 Then remove the Spacer 30 Two Hex Socket Hd Bolts W Button M6 x 25 31 on the edge of the blade can be loosened by inserting a hexagonal wrench through the holes at the top and bottom of the blade 4 Removing the sub handle ass y Remove two Machine Screws W Washers M5 x 30 10 ...

Page 3: ...ith a soldering iron 4 When disconnecting the internal wire red internal wire black and internal wire white for the Battery Terminal 22 remove the solder with a soldering iron NOTE Do not disassemble the Switch 8 and the Controller W Ferrite Core 19 Conduct reassembly by doing the disassembly procedure in reverse Note the following 1 Connecting the power supply section 1 Make sure all connections ...

Page 4: ...otruding portions of housing A 6 Attach the Trigger 21 Spring B 20 Push Pin 13 Spring D 9 and Rubber Cushion 25 to the correct locations on Housing A B Set 23 Ensure Spring B 20 is attached at right angle to the Switch 8 Spring B 20 is securely fastened and is not bent or misaligned Ɣ Wiring diagram Diode 17 Motor DC 36 V 16 Switch 8 Trigger 21 Battery Terminal 22 Internal Wire Red 12 Internal wir...

Page 5: ...on the edge of the blade through the Spacer 30 Then pass a hexagonal wrench through the holes at the top and bottom of the blade and tighten the two Nylon Nuts M6 28 The protruding portion of the Spacer 30 must be facing the edge of the blade 2 Attach the blade to Housing A B Set 23 If the Cushion 29 is too tight and cannot be inserted loosen the Tapping Screws W Flange D4 x 20 Black 26 around the...

Page 6: ...rease Shell Alvania Grease RL3 to both sides of the Cam Rod 34 bottom cover inner diameter of the cam alignment hole and interlocking hole on the blade pin Then press them onto the blade pin and the Gear 35 cam Place the Washer 33 on the shaft of the Gear 35 Ensure the Cam Rod 34 is attached with the shear droop surface facing the Gear 35 on the blade 8 Slide the Cam Rod Holder 39 toward the Gear ...

Page 7: ... x 25 31 and the Nylon Nuts M6 28 Cushion 29 Face the protruding portion of the Spacer 30 to the edge of the blade Face the indented portion of the Spacer 30 to the blade ass y 47 Blade Ass y 47 Face the wedge shaped joint to the HITACHI logo on housing A Cam Rod Holder 39 Face the shear droop surface of the Cam Rod 34 inward toward the Gear 35 Cam Rod 34 Cam Rod 34 Gear 35 ...

Page 8: ...bs on Housing A B Set 23 2 Cover the Bottom Cover Ass y 38 while making sure the Cam Rod Holder 39 is correctly placed inside the cam rod holder s storage ribs Then tighten four Tapping Screws W Flange D5 x 20 Black 40 Slide the Cam Rod Holder 39 toward the Gear 35 Alignment ribs Align the edge of the Cam Rod Holder 39 with the edge of the alignment ribs Cam rod holder storage ribs Bottom Cover As...

Page 9: ...r 7 to 10 g of Shell Alvania Grease RL3 Ɣ Tapping Screw W Flange D4 x 20 Black 26 3 1 to 3 6 N m 30 to 35 kgf cm Ɣ Tapping Screw W Flange D5 x 20 Black 40 2 9 0 5 N m 30 5 kgf cm Ɣ Machine Screw W Washers M5 x 30 10 2 4 0 5 N m 25 5 kgf cm Ɣ Nylon Nut M6 28 9 8 2 0 N m 100 20 kgf cm Ɣ Hex Socket Hd Bolt W Flange M5 x 8 45 5 9 1 5 N m 60 2 15 3 kgf cm 2 Precautions on disassembly and reassembly of ...

Page 10: ...embly Housing A B Set Switch x 2 Push Pin Motor Controller Trigger Work Flow Bottom Cover Ass y First Gear Ball Bearing 626ZZC2 x 2 Gear Ball Bearing 608DDC2 x 2 Cam Rod x 2 Cam Rod Holder Blade Ass y Cushion x 2 Spacer Guard Plate STANDARD REPAIR TIME UNIT SCHEDULES ...

Page 11: ...L CORDLESS HEDGE TRIMMER LIST NO J840 2013 1 8 E1 18 17 45 46 15 15 15 23 1 4 10 11 24 8 21 12 19 16 7 8 9 13 14 25 26 41 27 29 30 28 32 33 34 35 36 37 33 31 31 29 40 38 43 44 42 48 34 20 6 5 2 3 36 32 47 501 22 39 ...

Page 12: ...34 997 BATTERY BSL 3620 USA CAN 1 25 332 668 RUBBER CUSHION 1 26 301 653 TAPPING SCREW W FLANGE D4 X 20 BLACK 12 27 NAME PLATE 1 28 669 8766 NYLON NUT M6 2 29 335 021 CUSHION 2 30 335 020 SPACER 1 31 669 9113 HEX SOCKET HD BOLT W BUTTON M6 X 25 2 32 608 DDM BALL BEARING 608DDC2PS2L 2 33 335 022 WASHER 2 34 669 8987 CAM ROD 2 35 335 014 GEAR 1 36 335 669 BALL BEARING 626ZZC2 PS2 L 2 37 335 013 FIRS...

Page 13: ...CH 36DL DESCRIPTION REMARKS 501 CHARGER MODEL UC 36YRSL 1 1 13 3 ALTERNATIVE PARTS STANDARD ACCESSORIES NO USED CODE NO ITEM NO ...

Page 14: ...CH 36DL DESCRIPTION REMARKS 4 Printed in Japan 1 13 130108N ALTERNATIVE PARTS NO USED CODE NO ITEM NO ...

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