Heat Wagon HVF110HD Installation And Maintenance Manual Download

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HVF110, 210, 310, 410HD

C US

Construction

Heaters

Installation and Maintenance Manual

Please retain this manual for future reference.

342 N. Co. Rd. 400 East

Valparaiso, IN 46383

219-464-8818 • Fax 219-462-7985

www.heatwagon.com

Revision 12-11

For your safety: Do not use this heater in

a space where gasoline or other liquids

having flammable vapors are stored.

Summary of Contents for HVF110HD

Page 1: ...e Manual Please retain this manual for future reference 342 N Co Rd 400 East Valparaiso IN 46383 219 464 8818 Fax 219 462 7985 www heatwagon com Revision 12 11 For your safety Do not use this heater in a space where gasoline or other liquids having flammable vapors are stored ...

Page 2: ...ONS Other standards govern the use of fuel gases and heat producing products in specific applica tions Your local authority can advise you about these FOR YOUR SAFETY DO NOT USE THIS HEATER IN A SPACE WHERE GASOLINE OR OTHER LIQUIDS HAVING FLAMMABLE VAPORS ARE STORED OR USED TECHNICIAN WARNING WARNING WARNING CONSTRUCTION HEATER GENERAL HAZARD WARNING ...

Page 3: ...dealer Warranty repairs by other entities will not be considered Warranty claims must include model number and serial number LIMITATIONS Warrant claims for service parts wear parts such as spark plugs igniters flame rods will not be allowed Diagnostic parts such as voltage meters and pressure gauges are not warrantable Evidence of improper fuel usage fuel pressures outside of manufacturer s specif...

Page 4: ...x33x48 456 HVF110 HVF210 HVF310 HVF410HD Runs on 1 2 diesel kerosene JP 8 or Jet A 1020 94 8 5 73 4 05 0 55 80º W 0 5 0 118 5 9 0 05 17 2 49 3x20x33 3 142 89 5 183 5 1 48 10 47 7 65 A 3 5 196 5 9 0 05 27 7 56 5x21 9x38 220 88 0 264 0 2 17 15 37 11 40 174 5 9 0 05 35 7 56 5x21 9x38 297 ...

Page 5: ...5 ...

Page 6: ...6 Reset Button Room Thermostat Plug Control Lamp Power Cord Main Switch Regulation of Electrodes HVF110 HVF210 HVF310 HVF410HD Note 1 16 1 6 mm ...

Page 7: ...7 For additional details see advanced troubleshooting page 8 pg 6 ...

Page 8: ...Control board is defective Using a multi meter set for volts check the hot and neutral wires which bring voltage into the control board If proper voltage is reaching the board then the control board is defective 5 Reset button has not been reset Push the reset button and try to start the heater Motor does not start but ignition spark is present Causes 1 Control board is defective 2 Motor is defect...

Page 9: ...ires that carry voltage to the solenoid valve If proper voltage is read try cleaning the valve if it is dirty If the valve will not open fully to allow fuel spray the sole noid valve is defective If proper voltage is not read check for voltage on the control board terminals that the solenoid valve wires connect to If proper voltage is read the solenoid valve wires are defective If voltage is not r...

Page 10: ...Air damper setting is incorrect 5 Transformer output is weak 6 Ducting is improper 7 Venting is improper 8 Fuel contains water or contaminants Solutions 1 Pump pressure incorrect Using a high pressure fuel gauge check the output pressure of the fuel pump If necessary use the pump s adjust ment to set the pump pressure to the manufacturer s specifications 2 Electrodes damaged or gapped incorrectly ...

Page 11: ...ermostat is defective 4 Ducting is improper 5 Venting is improper 6 Nozzle is dirty 7 Fuel filter is dirty 8 Control board is defective 9 Fuel contains water or contaminants Solutions 1 Fuel pump is defective If the fuel pump will not achieve or maintain proper output pressure the pump is defective Check the fuel pump output pressure with a gauge 2 Solenoid valve is defective Use a multi meter set...

Page 12: ...e of the fuel pump can be checked by placing a high pressure fuel gauge into the gauge port of the fuel pump Use a gauge with enough capacity to measure the high pressure your particular heater can produce Use the adjustment on the pump to set the pump pressure to the manufacturer s specifications 2 Nozzle dirty or worn Clean the nozzle using compressed air Never use anything metal to clean the no...

Page 13: ...h pressure thru the nozzle orifice can enlarge the orifice This is especially true when diesel fuel is used A worn nozzle can cause the heater to run rich and possibly over fire the heater enough to activate the safety thermostat and cause a shutdown Replace after 400 hours of operation 3 Incorrect fuel Only use the manufacturer s recommended fuels Never use gasoline paint thinner solvents or othe...

Page 14: ...14 ...

Page 15: ...HVF110 Electrical Schematic For SN 21100801 and Beyond 15 ...

Page 16: ...HVF110 Breakdown Prior to SN 21100801 16 ...

Page 17: ...HVF110 Parts List Prior to SN 21100801 17 ...

Page 18: ...HVF110 Breakdown SN 21100801 to SN 21101000 18 ...

Page 19: ...00801 to SN 21101000 19 3 RV1 110 RV3 210 310 Term 2 on Brahma 410 Wiring Schematic For Digital Thermostat RV3 110 RV1 210 310 RV 410 L Hot G N ST 2 1 Photoresistence protection Box fixing bracket Switch support 100 Pa switch ...

Page 20: ...20 HVF110 Breakdown For SN 21101001 and Beyond ...

Page 21: ...Beyond Photoresistence protection Box fixing bracket Switch support 100 Pa switch Solenoid valve cable Note For SN 21101501 and Beyond Pos 38 Base PN G06405 9010 Pos 93 Switch support PN G06406 9010 BFA01 R3 M20412 C30355 I30696 02AC508 G06361 ...

Page 22: ...22 HVF210 Electrical Schematic For SN 21200801 to SN 21201201 ...

Page 23: ...23 HVF310 Electrical Schematic Prior to SN 2131201 HVF210 Electrical Schematic Prior to SN 21200801 HVF110 Electrical Schematic Prior to SN 21100801 ...

Page 24: ...24 HVF310 Electrical Schematic for SN 21301201 and Beyond HVF210 Electrical Schematic for SN 21201201 and Beyond ...

Page 25: ...R210 HVF310 AR310 HVF410HD AR401 DUCTING HVF110 WD1225 12 X25 HVF210 2 WAY WD1225 12 X25 HVF310 2 WAY WD1225 12 X25 HVF210 1 WAY WD1425 14 X25 HVF310 1 WAY WD1825 18 X25 HVF402 2 WAY WD1825 18 X25 HVF410HD 1 WAY WD2025 20 X25 DUCT ADAPTERS TWO WAY HVF210 AR212 HVF310 AR312 HVF410HD AR402 EXTERNAL FUEL KIT allows access to external fuel source TK300 ...

Page 26: ...HVF210 Breakdown Prior to SN 21200801 26 ...

Page 27: ...HVF210 Parts List Prior to SN 21200801 27 ...

Page 28: ...28 HVF210 Breakdown For SN 21200801 and Beyond 0 102 ...

Page 29: ...r SN 21200801 and Beyond Switch support 100 Pa switch Photoresistence protection 102 C30323 Cable Protection Solenoid valve cable Note For SN 21201201 and Beyond Pos 40 Base PN G06407 9010 Pos 92 Switch support PN G06406 9010 ...

Page 30: ...30 HVF310 Breakdown Prior to SN 21301201 ...

Page 31: ...HVF310 Parts List Prior to SN 21301201 31 C30355 G06266 E10514 P20180 9005 I30698 G06107 9005 I25020 C30375 ...

Page 32: ...32 HVF310 Breakdown SN 21301201 and Beyond ...

Page 33: ...HVF310 Parts List 33 Photoresistence Protection Switch Support 100 Pa Switch ...

Page 34: ...HVF410HD Electrical Schematic Prior to SN 21800800 34 ...

Page 35: ...HVF410HD Breakdown Prior to SN 21800800 35 ...

Page 36: ...HVF410HD Parts List Prior to SN 21800800 36 Connection channel Photoresistence Protection Switch support 100 Pa switch ...

Page 37: ...HVF410HD Electrical Schematic SN 21800800 and Beyond 37 ...

Page 38: ...HVF410HD Breakdown SN 21800800 and Beyond 38 ...

Page 39: ...HVF410HD Parts List SN 21800800 and Beyond 39 ...

Page 40: ...342 N Co Rd 400 East Valparaiso IN 46383 219 464 8818 Fax 219 462 7985 www heatwagon com ...

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