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KK-K9-C22-K_INST_6-12.docx rev 2-14 

 

KK-K9-C22-K

 

INSTALLATION INSTRUCTIONS

 

K9 Kit for 2011-2016 Chevy Caprice 

 

 

 

 

 

 

TOOLS Needed: 

Phillips Screw Driver        Power Drill with Drill Bits         Trim panel removal tool 
Standard Socket set           Wire Cutters /Crimpers              Caulk Gun 

 

Metric Socket set              Awl and 90° Scribe 

 

 
 
PARTS & HARDWARE: 
QTY 

DESCRIPTION 

PART #

 

Floor 

KNM004323 

Ceiling 

KNM004497 

Front wall / bulkhead with sliding door 

KNM004493 

1  

Rear wall 

KNM004324 

1  

Rear wall upper support bracket 

KNM004326 

Rear floor support bracket  

KNM004589 

Upper “B” pillar bracket 

KNM004496 

Passenger side floor support bracket  

KNM004505 

Driver side floor support bracket  

KNM004506 

Passenger side upper filler 

KNM004499   

Driver side upper filler 

KNM004501 

Passenger side lower filler 

KNM004498 

Driver side lower filler 

KNM004500 

Rubber Mat 

KNM004762 

Driver side door panel 

DP-C22-1A 

Passenger side door panel 

DP-C22-6A 

Driver side hinged window guard 

WGI-C22-1-K9 

Passenger side hinged window guard 

WGI-C22-6-K9 

Dome Light Kit 

KK-K9-DOME 

Silicone caulk (sealant) 

PRM97343

 

 

18 

1/4 x 3/4” Carriage bolt – Stainless Steel 

GSM32024 

18 

1/4” serrated nut 

GSM30170 

19 

1/4 x 3/4” Phillips pan head screw - Stainless Steel 

GSM34102 

18 

1/4 Flat washer - Stainless Steel 

GSM31048 

28 

      #10 x 1/2 Phillips pan head sheet metal screws - SS 

GSM34169 

21 

      #10 x 3/4 Phillips pan head sheet metal screws- SS 

GSM34170 

15 

      #10 Flat washer-SS 

 

 

 

 

GSM31046 

      7/16” x 3” Hex head bolt   

 

 

 

GSM34034 

      7/16” Flat washer   

 

 

 

 

GSM31008 

      2” long x 1.25” OD Aluminum spacer 

 

 

CM003247 

      8 mm x 25 mm Hex head bolt 

 

 

 

GSM33721 

      3/8” Flat washer   

 

 

 

 

GSM31007 

 
 
 
 

Summary of Contents for KK-K9-C22-K

Page 1: ...99 1 Driver side upper filler KNM004501 1 Passenger side lower filler KNM004498 1 Driver side lower filler KNM004500 1 Rubber Mat KNM004762 1 Driver side door panel DP C22 1A 1 Passenger side door panel DP C22 6A 1 Driver side hinged window guard WGI C22 1 K9 1 Passenger side hinged window guard WGI C22 6 K9 1 Dome Light Kit KK K9 DOME 1 Silicone caulk sealant PRM97343 18 1 4 x 3 4 Carriage bolt S...

Page 2: ...pport brackets One each side not shown NOTES Read all instructions before installing any Havis Inc products Use hardware provided with install kit Vehicle battery should be disconnected during installation It will need to be temporarily reconnected to move electric seats or check electric door locks KNM004497 Ceiling KK K9 DOME Dome Light kit KNM004506 Driver side floor support bracket KNM004501 D...

Page 3: ...anel T20 Torx Reattach window switch to original plug Neatly wire tie the switch assembly speaker wire and latch lock cables so they do not interfere with the window operation Double check latch lock and window operation prior to attaching door panel Place K9 kit door panel onto door The top will hook onto rubber molding Position so it is centered on the door Push down firmly on panel Drill mounti...

Page 4: ...t Some hardware to be reused View of rear seat before removal Temporarily remove lower sill trim T 20 Torx Center and attach the window guard assembly to the door panel with 10 x 1 2 Phillips pan head sheet metal screws With upper bracket still attached to guard position so bracket fits evenly at top Drill mounting holes with 5 32 drill bit Window Guard and Door panel installation complete ...

Page 5: ... nutsert Mark location Use 2 long x 1 25 OD Aluminum spacer as a template to outline hole to be cut in rubber mat Cut rubber mat so spacer fits in against steal body frame Place spacer into location One each side Attach driver side lower mount bracket to body with 7 16 x 3 Hex head bolt and flat washer Bolt goes trough spacer Tighten bolt Attach passenger side lower mount bracket to body with 7 16...

Page 6: ... x 3 4 Carriage bolts and serrated nuts RE 2014 Caprice Attach rear floor support brackets to the inboard studs with OEM nuts previously removed from seat back outboard studs no longer included on 2014 Remove rear seat belt assembly Attach B pillar brackets with 8 mm x 25 mm Hex head bolt One each side RE 2011 2013 Caprice Attach rear floor support bracket with OEM nuts previously removed One each...

Page 7: ...ts the door sill and lower filler panels View of B pillar brackets completely installed With location of B pillar brackets now determined Mark and cutout notch upper B pillar trim for bracket One each side Loosely attach upper B pillar brackets to front bulkhead with 1 4 x 3 4 Carriage bolts and serrated nuts Loosely front bulkhead to floor with 1 4 x 3 4 Round head Phillips bolts and flat washers...

Page 8: ...mounting location for the optional Hot N Pop exhaust fan KK K9 HA FKT 10 10 fan mounts to window guard Example mounting location for the optional Hot N Pop door gas spring View of completed KK K9 F16 K installation NOTE This photo shows the older Front Bulkhead Newer design has a lower door to improve driver visibility ...

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