Harris DataSmart 763 Installation & Operation Manual Download

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Model 763 DataSmart

Programmable Fully Automatic Manifold w/Telemetry

Installation & Operation manual

Summary of Contents for DataSmart 763

Page 1: ...Model 763 DataSmart Programmable Fully Automatic Manifold w Telemetry Installation Operation manual...

Page 2: ...wo Cylinders 11 Pressurizing The DataSmart Manifold System 12 DataSmart Operation Instructions 12 Connecting To Power 12 DataSmart Initial Setup Username Password Machine Name Configure Wifi Registrat...

Page 3: ...tore cylinders with valve caps screwed on and chain cylinders to a supporting wall or column Handle cylinders carefully and only with valve caps screwed on The cap will reduce the chance that the cyli...

Page 4: ...on storage handling and use of oxygen 8 C G A Pamphlet G 4 1 Equipment Cleaned for oxygen service 9 C G A Pamphlet G 4 4 Industrial Practices for Gaseous Oxygen Transmission and Distribution Piping Sy...

Page 5: ...i based telemetry system that sends and retrieves data from a remote server to the user s computer or mobile device This integrated telemetry system also has the capability to send messages and alerts...

Page 6: ...see if reserve side pressure has recovered to 15 or more above the switchover point d If so the system switches back and uses gas until the switchover pressure is reached e If not the system goes int...

Page 7: ...e Figure 1 shows a typical installation with critical mounting dimensions The Touchscreen Control Box can be mounted in close proximity to the Mechanical Enclosure The Remote A V Alarm Box can be moun...

Page 8: ...his product in a hazardous environment The DataSmart Mechanical Enclosure and Touchscreen Control Box are designed with a Class 1 Division 2 NEMA enclosure and can be used for certain flammable gases...

Page 9: ...leak testing 6 Always open valves S L O W L Y when high pressure gases are being used 7 Always be sure that a cylinder contains the correct gas before connecting it to any manifold 8 Always leak test...

Page 10: ...DataSmart manifolds Ref Figure 4 See Figure 3 for proper installation The modular design allows greater flexibility for expansion and or re configuration of your multi cylinder gas manifold Below are...

Page 11: ...bs 4 Connect mid valve 3 to the unattached end of the header tube Ensure valve bodies are parallel to one another Use the 1 wrench to hold the valve body and the 1 wrench to tighten the header tube To...

Page 12: ...plug from the right side top 3 Once this is complete S L O W L Y pressurize the system by turning on cylinder valves and or header valves for both the right and left sides Check each joint for leaks w...

Page 13: ...1 Once connected to power the DataSmart will boot up and default to the login screen See Figure 5 Log in to the system The factory default Username and Password are as follows These can be changed at...

Page 14: ...Configure Wi Fi step If no password is required for the WiFi network then press ENTER at the password screen to bypass this requirement The unit cannot access a WiFi network that requires a terms of...

Page 15: ...the distribution system that DataSmart should prioritize for gas delivery Left Bank Right Bank First In First Out FIFO NOTE Liquid cylinders or bulk systems should always be the priority bank i e a l...

Page 16: ...Pressure Cylinder Liquid Dewar Cylinder Bank or Bulk system from the drop down menu for both right and left sides Figure 10 Bank Configuration 2 Select cylinder relief valve pressure for each liquid d...

Page 17: ...internet via a WiFi network the production analytics can be created which will give important data regarding your gas usage From your computer or mobile device go to https DataSmart harrisproductsgrou...

Page 18: ...but also includes detailed testing of the design and operating effectiveness The hosting center environment is built with state of the art equipment technology investments and operational expertise Th...

Page 19: ...pg 19 APPENDIX B Wiring Diagram...

Page 20: ...witchover pressures not programmed Program both right and left side switchover pressures Switchover pressures set too low Check switchover pressure settings and adjust to Switchover pressures not set...

Page 21: ...21 Appendix D Piping and Instrumentation P ID Diagram...

Page 22: ...connection so that parameters such as the machine serial number and name and the customer identifier registration code can be transmitted to the server An optional data subscription plan will be avail...

Page 23: ...the system to be used with full functionality for quality testing QA mode during manufacture In this scenario The system serial number is entered and saved to memory Wi Fi is set independent of any s...

Page 24: ...psis button to a static indicator green check mark Step 1 QA Mode Password AMS QT 2019 Erase Code Password HPG ERASE NFLASH Pressing returns the user to the previous screen without saving changes Pres...

Page 25: ...25 Step 2...

Page 26: ...anything under the Enter Password field i e the field should be blank and directly press the Enter button IMPORTANT The Configure Wi Fi button needs to remain enabled even after the user has completed...

Page 27: ...27 Pressing returns the user to the previous screen without saving changes Pressing Enter saves the configuration A confirmation message shall be presented to the user...

Page 28: ...al Number 325AAA123 String to send to server Plvu55r1 Station 1 325AAA123 Note spaces in Machine Name will need to be URL encoded 20 Example service call Note this endpoint URL will change http pfserv...

Page 29: ...29 Step 4 Telemetry Configuration selection options Integrated system with Gas Block NG960 Standalone telemetry with integrated sensor Standalone telemetry with end user selected sensors...

Page 30: ...ter Dip Switch Configuration in below table SlNo Dip Switch 1 Position Dip Switch 2 Position Telemetry Type 1 ON ON AMS with integration Solution with Gas Box 2 OFF ON AMS with integrated Solution Sta...

Page 31: ...31...

Page 32: ...rameters initial screen The first step is to set the Unit of Measurement radio buttons If the user presses the Imperial US radio button to change the Unit of measurement then new screen will popup as...

Page 33: ...33 Available UoM in Imperial For Pressure PSIG only For Flow SCFH SCFM...

Page 34: ...34 If the user press at the Metric radio button to change the Unit of measurement then new screen will popup as shown below Available UoM in Metrics For Pressure BAR kPa MPa For Flow LPH LPM M3 h...

Page 35: ...o the main configuration screen If the user selects FIFO the user will automatically be taken to the Left Bank to configure Upon pressing DONE they will then be taken to the Right Bank screen to confi...

Page 36: ...Carbon Monoxide Methane Acetylene Nitrogen Dioxide Liquid Dewar and Bulk System Nitrogen Oxygen Carbon Dioxide Argon Pressing returns the user to the previous screen without saving changes Press NEXT...

Page 37: ...Telemetry option 1 Integrated system with Gas Block NG960 or 2 Standalone telemetry with integrated sensor If the user selects Pressure Cylinder or Cylinder Bank with Telemetry option 3 Standalone te...

Page 38: ...is changed by pressing to decrease and to increase Pressure value increases and decreases in increments of 12 Default pressure is set to 200 Minimum allowable pressure is 70 maximum allowable pressure...

Page 39: ...ted system with Gas Block NG960 or 2 Standalone telemetry with integrated sensor If the user selects Liquid Dewar or Bulk System with Telemetry option 3 Standalone telemetry with end user selected sen...

Page 40: ...by pressing BACK or before bank configuration is complete the system shall display the System Parameter configuration screen with the status of their progress The user cannot click DONE until all ste...

Page 41: ...will enter the value corresponding to the container size and daily decay and will press the enter If the enter is pressed then value will be stored and screen will automatically go back to the previo...

Page 42: ...ary side the user needs to be notified that it s not a desired setting So for example the user selects LEFT BANK as primary then selects Liquid Dewar or Bulk Cylinder as the gas source on the right si...

Page 43: ...the system will reflect the bank status with a check mark Once the two banks are configured the system will begin gas flow Delivery Pressure will be displayed The user must press CONFIRM to verify tha...

Page 44: ...med the confirmation light appears green the configuration is complete and the DONE button is made available When the user presses DONE the system shall save the configuration and return the user to t...

Page 45: ...45 Pressing DONE completes the process and directs to the Operation Mode screen Operation Mode Showing Pressure Cylinder graphics Machine Name...

Page 46: ...46 Cylinder Bank graphics Liquid Dewar graphics Bulk System graphics Machine Name Machine Name...

Page 47: ...After that initial setup is complete the user must log in User accounts will be set up through the web application and will be pushed to the machine when saved in the web interface The machine will s...

Page 48: ...Priority and or bank settings Pressing returns the user to operation mode without saving changes Pressing DONE saves the configuration and returns the user to the Operation Mode screen Pressing either...

Page 49: ...the same as the initial config screens and the rules are the same The only difference is that the configured values are displayed for the fields Pressing returns the user to the previous screen withou...

Page 50: ...50...

Page 51: ...on settings Access to this area requires a valid user name password Three updates are made 1 Username Password Update 2 Telemetry Configuration 3 Firwmare Update Press DONE to return to Operation Mode...

Page 52: ...o check the serial number of the machine hence the below screen is removed and previously used screen to enter the machine name is used here Below screen is not used QA Mode Password AMS QT 2019 Erase...

Page 53: ...53...

Page 54: ...54 Edit Username Password Edit Frame Generation Frequency Edit Telemetry Type...

Page 55: ...55 Pressing returns the user to the previous screen...

Page 56: ...ton for firmware update is pressed then below screen will appear and user have to press OK button in order to start the firmware download After press on the OK button below screen will appear with pro...

Page 57: ...hine will restart and below screen will appear with the progress of file being installed After the installation is completed then below screen will appear and user have to press on the Close Button in...

Page 58: ...58 Fonts All text Eurostile Pressure indicators digital number fonts LCD Light can be represented by equivalent digital number font Colors Blue HEX 0053A0 Grey HEX 888888...

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Harris DataSmart 763, Installation & Operation Manual

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