Harmar Mobility AL625 Installation & Owner'S Manual Download

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AL625

Page 1

REV: 1-24-12

AL625

INSTALLATION & OWNER’S MANUAL

These instructions are provided to assist you in the installation of the AL625. If you require
further assistance, our trained staff is ready to provide you with quick, efficient service. Call our
toll-free number:

866.378.6648

Monday thru Friday, 8:00 AM – 8:00 PM (Except holidays) E.S.T

Before calling please have your serial number available.



2012 Harmar

Summary of Contents for AL625

Page 1: ...u in the installation of the AL625 If you require further assistance our trained staff is ready to provide you with quick efficient service Call our toll free number 866 378 6648 Monday thru Friday 8...

Page 2: ...TO THE TROLLEY ASSEMBLY 13 STEP 8 CHECK CLEARANCES WITHOUT LOAD 14 STEP 9 ADJUST PLATFORM ANGLE TO SUIT LOAD if necessary 15 STEP 10 ADJUSTING THE VERTICAL HORIZONTAL TRANSITION if necessary 16 STEP 1...

Page 3: ...ning any installation please read through this manual to familiarize you with the installation procedure This will save you time and result in a quality installation Before beginning installation open...

Page 4: ...pendant Remember for the control cut off switch RED IS ON ALWAYS PUSH THE POWER CUT OFF SWITCH TO THE OFF POSITION WHEN NOT OPERATING THE LIFT 3 The Tracker lift has a maximum weight lifting limit of...

Page 5: ...AL625 Page 5 REV 1 24 12 STEP 1 WIRING THE LIFT...

Page 6: ...Attach the 4 U BOLTS provided around the seat attachment points and the MOUNTING BARS Depending on the vehicle s seat hooks you may need to add the long tube spacers provided between the 3 8 16 Hex N...

Page 7: ...7 REV 1 24 12 NOTE IF YOU ARE INSTALLING THE TRACKER INTO A DODGE GRAND CARAVAN OR SIMILAR CHRYSLER VAN READ THE INSTRUCTIONS PAGE 13 ABOUT POSITIONING THE TRACKER TO LEAVE THE SPARE TIRE RELEASE BOLT...

Page 8: ...trive for a neat installation Place the Trolley Assembly in the desired position on the floor of the vehicle s cargo area and mark the four hole locations with a 3 8 center punch Remove the Trolley As...

Page 9: ...24 12 POSITION THE TROLLEY ASSEMBLY ON THE MOUNTING BARS Place the trolley assembly into the vehicle laying it on top of the mounting bars Arrange the trolley assembly so it is facing as shown in the...

Page 10: ...evel the trolley assembly put a 3 8 16 hex jam nut and 3 8 washer onto the leveling foot first then insert the threaded portion of the foot through the side mounting rail as shown in the figure below...

Page 11: ...ounting bars Check the distance from the side mounting rails of the trolley assembly to the sides of the cargo area to make sure the trolley assembly is centered To adjust the side to side distance lo...

Page 12: ...ont boom to prop it up off of the lead screw collar assembly this will avoid plowing the front boom into the end of the track if you accidentally press OUT instead of IN Now using the pendant to contr...

Page 13: ...onto the Front Boom Weldment and align the holes put the bolt in Secure the bolt with the nylon insert locknut Move unit out approximately 2 remove 2 wood blocks located in tracks used to prevent ship...

Page 14: ...the lift out down to the position shown With the help of an assistant Lift the platform assembly sliding the deck pivot vertical tube into the slot on the boom head on the trolley assembly Use the 2 l...

Page 15: ...ker without a load and check the clearance of the platform over the bumper and threshold of the vehicle Check the side to side clearances To adjust the side to side distance loosen the 3 8 nuts on the...

Page 16: ...1 24 12 STEP 9 ADJUST PLATFORM ANGLE TO SUIT LOAD Power Chair or Scooter You will need a socket wrench to adjust the set screws Adjust the platform so that it is level while the customer s power chair...

Page 17: ...boom weldment is contacted The Tracker is shipped with a factory setting for this limit switch Depending on the weight of the power chair scooter you may need to adjust the point where the lift ends...

Page 18: ...ts home position it is important that the alignment pins are captured in the holes in the front plate high threshold plate see figure below If the pins are not captured in the holes adjust the angle o...

Page 19: ...cate the straps on the platform where they will be able to buckle across the seat of the customer s power chair or scooter Note It is strongly recommended that the buckle be attached to the side close...

Page 20: ...hown Installing Straps off to the side in the Loop Positions Installing the loop on the side near the trolley assembly Use 3 8 16 x 1 5 Hex Cap Screw 3 8 16 nylon insert lock nut and two 3 8 x 1 25 fe...

Page 21: ...se in the electrical circuit Review the operation of the lift as described in the USER S MANUAL MAINTAINING THE LIFT a CLEANING KEEP THE TRACKS CLEAR OF FOREIGN OBJECTS Even small stones gravel inside...

Page 22: ...batteries in RF remote unit RF fuse blown Inspect RF fuse replace if needed Lift runs slowly Weak vehicle battery or Mobile Power battery pack Charge Mobile Power battery pack Charge vehicle s batter...

Page 23: ...AL625 Page 23 REV 1 24 12 ELECTRONIC CONTROL BOX WIRING DIAGRAM...

Page 24: ...AL625 Page 24 REV 1 24 12...

Page 25: ...AL625 Page 25 REV 1 24 12...

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