Harman JBL Club-4505 Service Manual Download

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Service Manual

Released by Global Quality SL

Ver. 1.0

07/2016

harman/kardon, Inc.

Club-4505

5 channel 1500watt full-range amplifier

CONTENTS

2
5
7
8

Safety Instruction, Warning & Notes
Specifications
Set Block Diagram
Schematic Diagrams
Layout Diagrams
Set Mechanical Exploded View
Packaging View

Spare Parts List

nnel 1500watt full-range amplifier

CONTENTS

Summary of Contents for JBL Club-4505

Page 1: ...ub 4505 5 channel 1500watt full range amplifier CONTENTS 2 5 7 8 19 16 20 Safety Instruction Warning Notes Specifications Set Block Diagram Schematic Diagrams Layout Diagrams Set Mechanical Exploded View Packaging View 21 Spare Parts List nnel 1500watt full range amplifier CONTENTS ...

Page 2: ... Statement and Warning Canada Only This Class B digital apparatus complies with Canadian ICES 003 Cet appareil numérique de la classe B est conforme à la norme NMB 003 du Canada For Canadian Model This Class B digital apparatus complies with Canadian ICES 003 Modèle pour les Canadien Cet appareil numérique de la classe B est conforme à la norme NMB 003 du Canada For Products with Radio Receivers T...

Page 3: ...reasons prior to applying power to the unit under test 2 After removing an electrical assembly equipped with ES devices place the assembly on a conductive surface such as aluminum foil to prevent electrostatic charge build up or exposure of the assembly 3 Use only a grounded tip soldering iron to solder or unsolder ES devices 4 Use only an anti static solder removal device Some solder removal devi...

Page 4: ...rewheads metal overlays control shaft etc Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on Any current measured must not exceed o 5mA ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER Device under test Test all exposed metal s...

Page 5: ...le in 4 channel 5 channel and mono models Club amps feature variable crossovers and bass boost for precise control and tuning plus high and low level inputs that let them integrate with most car stereos They re also compatible with several vehicle technologies including many advanced driver assistance systems and the Harman HALOsonic system a suite of acoustic solutions that can simulate engine so...

Page 6: ...inputs to work with virtually any stereo Variable crossovers and bass boost Max Power 1300W Peak Power Output 2Ω 550Wrms x 1 1 0 THD N Power Output 4Ω 370Wrms x 1 1 0 THD N Signal to Noise Ratio 80dB ref 1W output 2Ω Club 704 High performance 4 channel car amplifier Compact design to fit in more vehicles High and low level inputs to work with virtually any stereo Variable crossovers Compatibility ...

Page 7: ...ase Power Amplifier Class AB 2Ω 4Ω CLUB4505 REF4555a BLOCK DIAGRAM 2 5 1 3 4 ADASFL ADASFR ADASRL ADASRR SUB R IN SUB L IN 1 2 3 4 5 AGND HALOSONIC INPUT HALOSONIC INPUT ADAS FL OP OP OP OP OP OP Crossover 32Hz 320Hz 12dB oct LP HP PASS 30kHz 320Hz 32Hz OP Crossover 32Hz 320Hz 12dB oct LP HP PASS 30kHz 320Hz 32Hz OP Crossover 32Hz 320Hz 12dB oct LP HP PASS 30kHz 320Hz 32Hz OP INPUT MIX OP INPUT MI...

Page 8: ...815 C89 104 R94 4K7 R95 4K7 Q26 2SA1015 R103 2K2 Q27 2SC1815 R96 2K2 PGND L9 10uH L11 10uH L10 10uH PGND WHITE RED 3 2 1 CN2 LED R97 2K2 R112 470R PGND D20 1N4148 U7P TLP185 SGND MUTE LED PGND R114 4K7 D22 1N4148 PROT PGND R115 100K Q28 2SC1815 PGND RCA IN PGND LED R89 330R R110 1K C99 106 C98 104 PGND DC PROT THREE POINT SHORT PROT INPUT DC PROT POWER A PGND R40 10K C67 104 SGND R75 4R7 MOSFET LS...

Page 9: ...14 D17H SK14 D18H SK14 D19H SK14 D20H SK14 D21H SK14 D22H SK14 D23H BAS316 D24H BAS316 D25H BAS316 D26H BAS316 D27H BAS316 D28H BAS316 D29H BAS316 D30H BAS316 ZD1H 12V ZD2H 12V VAA VAA C5H 102 C6H 106 16V C7H 106 16V C8H 102 C9H 102 C10H 106 16V C11H 106 16V C12H 102 C13H 102 C14H 106 16V C15H 106 16V C16H 102 C17H 102 C18H 106 16V C19H 106 16V C20H 102 R2H 10K R1H 47R R4H 10K R5H 47R R7H 300R R8H...

Page 10: ...3 DGND R60 10K R59 10K 1 2 3 IN OUT G U3P HT7550 C78 104 R50 510R DGND DGND DGND DGND R73 10K R74 4K7 C80 104 DGND AUTO ON R49 100R R108 200K P 12V DGND R116 10K R117 10K C101 101 C100 106 C94 101 R86 200K R93 200K C87 101 ADAS FL R88 200K R92 200K R98 200K R100 20K C95 224 R109 22K Q25 2SC1815 C96 224 R58 1K R57 1K ADAS FR ADAS RL ADAS RR R105 10K R104 10K ADAS MUTE PGND C93 101 DGND R101 10K C97...

Page 11: ..._ 4580 U24C 4 8 _ 4580 U25C 4 8 _ 4580 U26C 4 8 _ 4580 U27C 4 8 _ 4580 U28C 4 8 _ 4580 U29C 4 8 _ 4580 U30C 15V 15V OP POWER P N P N P N P N E41A 106 E42A 106 E41B 106 E42B 106 E41C 106 E42C 106 E41D 106 E42D 106 E43A 106 C18P 104 C19P 104 C26P 224 C25P 224 C13P 104 C12P 104 C20P 104 C21P 104 C24P 104 C23P 104 C28P 104 C29P 104 SGND sensitivity 1V HS LO FL EQ R47A 100R R48A 10K SGND SGND SGND SGND...

Page 12: ...NT LPF2 FLAT2 HP2 R29A 10K R28A 10K SGND SGND FR SG Crossover 32Hz 320Hz 12dB oct RL PRE R14C 10K 1 2 3 _ 4580 U20A 1 2 3 VR4A C100K 4 5 6 VR4B C100K R21C 11K 1 2 3 _ 4580 U21A R27C 12K 1 2 3 _ 4580 U22A C12C 563 MET R16C 10K C5C 22P R22C 10K C10C 333 MET SGND R20C 10K 3 2 1 4 SW3A REAR LPF3 FLAT3 HP3 R29D 10K R28D 10K SGND SGND RL SG Crossover 32Hz 320Hz 12dB oct RR PRE R14D 10K 7 6 5 _ 4580 U20B...

Page 13: ...C 2N5551 Q64C 2N5401 C61C 100P R71C 2K2 R72C 5K6 AMP C64C 104M R70C 47R C60C 101 SGND Q61C 2SA1015 R65C 47R R68C 47R Q63C 2SA1015 R69C 6K8 AMP C63C 100P Q67C 2SD669 R75C 10K C66C 10P R76C 220R Q69C D718 R63C 1K R74C 1K E61C 47uF 25V SGND C62C 100P R73C 47R Q68C 2SB649 C65C 100P Q70C B688 R78C 374R Q71C 2SC1815 R80C 4K7 C67C 104 D60C 1N4148 SGND R82C 4K7 D62C 1N4148 PROT R79C 374R R81C 4K7 D61C 1N4...

Page 14: ...U29A SGND R30E 3K3 ADAS MUTE Q2E 2SC1815 R37E 47K SGND R41E 200R C21E 106 PHASE 0 180 R31E 22K R38E 22K C20E 332 SGND R47E 5 49K R32E 220R R54E 22K C24E NC SGND SUB INT EXT 1 2 3 _ 4580 U30A 7 6 5 _ 4580 U30B R42E 12K R46E 0R R40E 4K7 R48E 16K R43E 6K8 C22E 104 R44E 6K8 C23E 104 R49E 16K D5E 1N4148 D6E 1N4148 R36E 1K D4E 1N4148 J113 Q1E D3E 1N4148 SGND SGND E8E 100uF 25V R34E 1M 15V 15V SUB SG LIM...

Page 15: ... D14E MUR120 CSH 16 HO 14 IN 3 VS 13 VCC 12 VAA 1 GND 2 CSD 5 VSS 6 VREF 7 COMP 4 LO 11 COM 10 OCSET 8 DT 9 VB 15 U2E IRS2092 SUB SPK G G D D S S Q10E 38N20D Q11E 38N20D MUTE 5V6 APM2307AAC Q4E C33E 104 Q7E ZXTN25100 Q8E ZXTP25100 R75E NC R78E 4R7 R82E 4R7 R83E 10R 1W C38E 150P 250V G G D D S S Q9E 38N20D Q12E 38N20D Q5E ZXTN25100 Q6E ZXTP25100 R76E NC 12V VCC SUB SPK R60E 10R 1W L5E 220R 100M L6E...

Page 16: ...LAYOUT DIAGRAM MAIN BOARD_TOP VIEW ...

Page 17: ...LAYOUT DIAGRAM PRE AMP BOARD_BOTTOM VIEW ...

Page 18: ...LAYOUT DIAGRAM PRE AMP BOARD_TOP VIEW ...

Page 19: ... 7 6 3 0 0 2 3 0 E L 8 8 3 1 A B C P N I A M 8 9 7 0 0 2 3 0 A M 8 8 1 1 1 S B A T E K C O S C A N I P 3 2 7 0 0 0 0 1 0 1 0 G S 5 1 18 SG0101000074 2 PIN SPEAKER JACK BRACKET ABS 1 19 SG0101000071 4 PIN SPEAKER JACK BRACKET ABS 1 1 A B C P P M A E R P 9 1 4 0 0 2 3 0 A F 8 8 6 2 1 R E V O C A C R N I P 6 8 6 7 0 0 0 1 0 1 0 K M 8 2 JBL CLUB 4505 MECHANICAL EXPLODED VIEW ...

Page 20: ...a c o L 1 L E B A L M O T T O B 3 3 1 0 0 1 0 5 0 P M 2 6 CH0102000644 BEAUTY BOX CLUB4505 1 3 V 2 3 A 0 3 E S U F 0 5 0 0 0 0 3 0 2 0 4 1 9 4 RCA TERMINAL 9 9 0 0 0 0 3 0 1 1 2 1 0 1 4 HEXAGON SCREW 55 8 4MM 3 2 3 0 0 0 1 0 2 0 S L 2 1 JBL Club 4505 PACKAGING PARTS LIST ...

Page 21: ...60W 4 Q70A Q70B Q70C Q70D 050103000138 Transistor DIP B688F TO 3PNP 6A 60W 4 Q9E Q10E Q11E Q12E 050403000005 DIP IRFB 38N20D TO 220 4 RCA1 120203000085 RCA CONNECTOR AV6 8 4 13A 1 RJ1 121103000003 NETWORK SOCKET RJ45 10P8C 8PIN 1 SW1 110103000061 SLIDE SWITCH 8P3T 1 SW2 SW3 110103000062 BAND SWITCH 14 6 5 8 5H 2P3T 2 SW4 110203000016 ROTARY SWITCH RS9A10 148 SB6 4F1 0 00 1 SW5 SW6 110103000017 BAN...

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