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P61A Pellet Stove Owners Manual

SAve theSe inStRuctiOnS.

installation & Operating Manual

“Ce manuel est disponible en Français sur demande”

SAFetY nOtice

PleASe ReAd thiS entiRe MAnuAl beFORe YOu inStAll And uSe YOuR new ROOM heAteR.  FAiluRe 

tO FOllOw inStRuctiOnS MAY ReSult in PROPeRtY dAMAge, bOdilY injuRY, OR even deAth.

FOR uSe in the u.S. And cAnAdA.  SuitAble FOR inStAllAtiOn in MObile hOMeS.

iF thiS hARMAn StOve iS nOt PROPeRlY inStAlled, A hOuSe FiRe MAY ReSult.  FOR YOuR SAFetY, FOl-

lOw inStAllAtiOn diRectiOnS.  dO nOt uSe MAkeShiFt cOMPROMiSeS.

cOntAct lOcAl building OR FiRe OFFiciAlS AbOut ReStRictiOnS And inStAllAtiOn inSPectiOn 

ReQuiReMentS in YOuR AReA.

cOntAct YOuR lOcAl AuthORitY (Such AS MuniciPAl building dePARtMent, FiRe dePARtMent, FiRe 

PReventiOn buReAu, etc.) tO deteRMine the need FOR A PeRMit.

cette guide d'utiliSAtiOn eSt diSPOnible en FRAncAiS. chez vOtRe cOnceSSiOnnAiRe de hARMAn 

hOMe heAting.

Manual item# 3-90-05822

Summary of Contents for P61A

Page 1: ...INSTALLATION IN MOBILE HOMES IF THIS HARMAN STOVE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOL LOW INSTALLATION DIRECTIONS do not use makeshift compromises CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Contact your local authority such as municipal building department fire department fire prevention bureau...

Page 2: ......

Page 3: ...structions du constructeur pour l installation et les consignes de fonctionnement Respecter les règles de sécuritè en vigueur dans votre région AVERTISSEMENT POUR MOBILE HOMES Ne pas installer dans une chambre ll est imperatif de prévoir une prise d alr extérieur L intégrité structurale du plancher du plafond et des murs doit étre strictement préservée Se reporter aux instructions du fabricant et ...

Page 4: ...ixing Corn with Pellets 29 Power Failure Back up 30 Options 31 Wiring Diagram 32 Specifications 32 Warranty 33 Service Parts 35 Division of Hearth Home Technologies Inc 352 Mountain House Road Halifax PA 17032 Table of Contents Listed by OMNI Test Laboratories Inc Report 135 S 22 4 Meets requirements of ASTM E1509 04 ULC S627 00 and ULC ORD C1482 M1990 This appliance is also approved for installat...

Page 5: ...ervice person Periodic cleaning is required throughout the heating seasonandat the end of each winter for the stove to work efficiently See cleaning instruc tions on page 22 Mobile Manufactured Home S ta n d ar d s Do No t A l l o w Installation In Rooms Designated For Sleeping WARNING CAUTION Always be sure there is no unburned fuel in the ash pan prior to lighting a fire This will cause smoke an...

Page 6: ...arance to combustible materials although some can be installed at 1 clearance Rear Cover Panels Shipping Bolts Note These same holes are used for securing the stove in mobile home installation Fig 1 The room sensor is a small temperature sensor on the end of a 60 wire This sensor is installed much like a standard wall thermostat Because it is so small it can be hidden along the trim of a doorway o...

Page 7: ...ect Prior to installing the flue pipe connect a draft meter The draft meter must have a minimum range of 0 5 Record the first reading Connect flue pipe to stove and be sure all doors and windows in the home are closed Record the second draft reading_______ If the second reading is more than 05 lower than the first reading check for possible restrictions or the need for outside air see page 9 For m...

Page 8: ...90 cm above a gas meter regulator assembly when measured from the horizontal center line of the regulator 1 I The clearance to service regulator vent outlet must be a minimum of 6 feet 1 J The clearance to a non mechanical air supply inlet to the building or the combustion air inlet to any other appliance must be a minimum of 48 1 K The clearance to a mechanical air supply inlet must be a minimum ...

Page 9: ...evels This air must be replaced with cold air from outdoors which flows into lower levels of the house Vents and chimneys into basements and lower levels of the house can become the conduit for air supply and reverse under these conditions Outside Air Harman Home Heating and Hearth Home Tech nologies strongly recommend attaching outside air in all installations especially lower level and main floo...

Page 10: ... outlet is more than 12 from the inlet cover The maximum length run of this pipe is 15 feet If a longer run is needed the size must be increased to 3 Inlet cover part number 1 10 08542 should be used to keep birds rodents etc out of the pipe You may choose to use the optional Direct Vent Wall Passthrough Kit part 1 00 677077 which incorporates the venting passthrough and outside air inlet into one...

Page 11: ...s throughs CAUTION Keep combustible materials such as grass leaves etc at least 3 feet away from the flue outlet on the outside of the building 1 Preferred method This method provides excellent venting for normal operation and allows the stove to be in stalled closest to the wall Two inches from the wall is safe however four inches allows better access to remove the rear panel The vertical portion...

Page 12: ...y cleaned 5 Installing into an existing fireplace chimney This method provides excellent venting for normal operation This method also provides natural draft in the event of a power failure If the chimney condition is questionable you may want to install a liner as in method 6 In some places in the US and Canada it is required that the vent pipe extend all the way to the top of the chimney The chi...

Page 13: ...Be sure to use ap proved pellet vent pipe fittings Seal pipe joints with silicone or aluminum tape in addition to the sealing system used by the manufacturer Pipe size should be increased to 4 using this method 7 Installing into an existing chimney This method provides excellent venting for normal operation This method also provides natural draft in the event of a power failure In some places in t...

Page 14: ... clearances Minimum flue vent configuration It is recommended that outside air be installed with this venting configuration to reduce smoke and creosote smell in the room in the event of power failure Min above ground level 18 Storm collar Flashing 3 min 3 min 12 min 3 min Venting Fig 15 3 min No insulation or other combustible m a t e r i a l s a r e allowed within 3 of the pellet vent pipe Unles...

Page 15: ... is not within off position band except after normal shut down Blinks to indicate errors listed below Indicates power to distribution blower Status light error messages 3 Blinks Indicates that the ESP Exhaust Sensing Probe has lost communication with the circuit board or has gone out of range more than allowed in a speci fied time If the unit seems to be operating properly perform a manual reset I...

Page 16: ...dually shut down When the house cools down the stove will automatically bring the room temperature to the precise temperature you desire In the Room Temperature Mode you can select either Auto or Manual modes for the igniter using the igniter toggle switch When the toggle switch is in the Auto position the igniter located inside the burn pot is ready to automatically light the fire when required W...

Page 17: ...d the room is already up to temperature The Stove Tempera ture Mode allows you to have a larger fire and a lower sound level without the distribution blower NOTE During the use of this mode if you keep increasing the temperature dial setting to increase the fire size the distribution blower will automati cally come on when the ESP Temperature reaches 350o F or 81 output Feed Adjuster Knob For most...

Page 18: ...rst fire or you are trying different pellets set the feed adjuster to 4 Fig 17 This is a conservative number and will probably need to be increased After you know a feed rate setting that works well use that setting Remember if your feed rate is too high you may waste fuel 5 This is usually a weekly maintenance procedure Cleaning the burn pot with the scraper with a small amount of new fuel in the...

Page 19: ...o have a large viewing fire without blowing extra heat into the room During operation with the temperature dial set at 5 or less the distribution fan will not operate A 5 on the temperature dial and a 5 on the feed adjuster is approximately 80 output It is not necessary to oper ate the distribution blower below this point This control setting allows a higher burn rate a larger viewing fire without...

Page 20: ...to the burn pot causing excessive smoke on start up 3 The firebox low pressure switch will not allow the auger motor or the igniter element to operate if the view door or the ash pan door are open 4 Adjust Feed Rate If this is your first fire or you are trying different pellets set the feed adjuster to 4 Fig 19 This is a conservative number and will probably need to be increased After you know a f...

Page 21: ...h will not allow the feed motor or the igniter to operate C o m b u s t i o n Motor Speed Control Low draft only set point The small straight screwdriver slot is plastic therefore the unit can be adjusted while in operation Fig 22 Fig 23 A simple draft test should be performed after completing the flue pipe installation To record the results for future reference 1 Plug unit into a 120VAC 60 HZ out...

Page 22: ... damaged components The glass in your Harman stove is a special ceramic glass Do not abuse the glass by striking or slamming the door Never burn the appliance if the door glass is cracked or broken Replace only with Harman supplied glass Soot and or fly ash may accumulate on the viewing glass and will occasionally need to be cleaned Clean the glass with a soft cloth and mild glass cleaner Do not c...

Page 23: ...ould be retained in the closed container until all cinders have thoroughly cooled It is recommended that the stove is cold and shut down when removing the ash pan 1 Lift the latch handle to open the ash door and remove the ash pan Use ash pan handle to carry and dispose of ashes 2 Slide the ash pan back into the stove and latch the door by pushing down on the latch handle when closed Cleaning The ...

Page 24: ...M ON FIRE AND MAY ULTI MATELY CAUSE A HOUSE FIRE 9 Use a brush to clean the flue being careful not to damage the ESP probe see Fig 30 The flue goes straight through into the vent pipe Fig 27 therefore the vent pipe can also be cleaned to some extent through the flue outlet 10 Reinstall the blower cover and close the latch 11 Slide the ash pan into stove and latch the door Fig 30 Fig 31 Fig 33 Be c...

Page 25: ...lated male female wire connectors These connections between the hot leads the wires inside the burn pot and the cold leads the wires from the control board are always pulled to the rear of the feeder body Not coiled inside the burn pot It is very important that these connections are to the inside rear of the feeder body Also the extra wire of the igniter wire service loop must be pulled out throug...

Page 26: ... by blockage in the exhaust excessive build up on the combustion blower fan blades a failed combustion blower or a door or other opening to the firebox not sealed properly The hopper lid position switch located in the right rear corner of the hopper opening will also interrupt power to the feeder and igniter if the hopper lid is not closed properly The circuit board is monitoring the position of t...

Page 27: ...an out cover and air intake 3 Burn pot or heat exchanger tubes may need to be cleaned 4 Combination of all the above 5 6 status blink A 6 blink control board status indication is caused by poor or incomplete combus tion The circuit board has the ability to track the combustion through feed settings and ESP tem peratures When the control board has calculated poor or incomplete combustion it will sh...

Page 28: ...content takes energy to dry and tends to cool the appli ance thus robbing heat from your home Damp pellet fuel could turn back into sawdust which does not flow properly through the feed system Size Pellets are either 1 4 inch or 5 16 inch 6 8mm in diameter Length should be no more than 1 1 2 inches 38mm Pellet length can vary from lot to lot from the same manufacturer Performance Higher ash conten...

Page 29: ... to 2 or 3 Set temperature knob to desired amount Turn mode selector knob onto Room Temp mode After the fire has lit watch that the fuel does not feed too fast that it pushes the red glowing fuel bed off of the burn pot grate After the stove has burned for 10 minutes and the entire fuel bed is burning the feed adjuster may be set to a higher output level if desired Maximum feed has been reached wh...

Page 30: ...r continued operation Your appliance will recognize when power is restored What happens depends on ESP temperature and whether it is equipped with automatic ignition in Automatic setting units equipped with automatic ignition will respond to the set point and ESP temperature and resume normal operation in Manual setting or for units without automatic ignition If the ESP is cool the appliance will ...

Page 31: ...nds the burn time on one load of pellets The hopper extension adds 70 pounds to the existing hopper capacity allowing you to load 140 pounds of pellets at one time The extension seals to the unit hopper with three latches Some models will require a knockout be removed from the unit hopper prior to installing the extension Decorative Slate Options The decorative slate tiles measure 11 938 x 5 938 T...

Page 32: ...ACTS MALE FEMALE CONNECTIONS LT BLUE LT BLUE INSIDE BURNPOT IGNITER ELEMENT WHITE 11 PIN PLUG PART NO 3 89 06504 BLACK RED 11 10 4 WHITE EMPTY BLUE YELLOW WHITE WHITE 7 9 8 6 5 WHITE PLUGGED BROWN 2 3 1 TWISTED WIRE HOPPER LID SWITCH REMOTE SENSOR PORTS BLACK WHITE YELLOW ESP ESP BOARD CONTROL ESP PROBE 6 AMP GLASS FUSE 4 9 10 11 5 6 8 3 1 8 X 5 Black on white adhesive Part number 3 89 06504 RevB ...

Page 33: ...struction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for cove...

Page 34: ...lt of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes Repair or r...

Page 35: ... 05801 2 charcoal 1 90 05801 3 goldenfire 1 90 05801 4 Metallic blue 1 90 05801 5 honey glo 1 90 05801 10 Mojave Red 1 90 05801 12 Forest green 1 24 2 3 4 5 8 6 7 9 10 11 12 13 16 15 14 17 18 19 20 21 22 23 Steel Pellet Stove beginning Manufacturing date n A ending Manufacturing date Active ...

Page 36: ...Intake Damper Assembly 1 10 06466W 2 2 Air Intake Weldment 1 10 06461 2 3 Feeder Weldment 1 10 677150 Y 2 4 Slide Plate Assembly 1 10 08037 Y 2 5 Pusher Arm Assembly 1 10 06691 Y 2 6 Feed Cover and Gasket 2 Sets 1 00 677152 Y 2 7 Auger Assembly 3 50 00465 Y 2 8 Cam Bearing 3 31 3014 Y 2 9 Bearing Flange w Hardware 1 00 04035 Y 2 10 Bracket Gear Motor 1 00 01534 Y 2 11 Gear Motor 4 RPM 3 20 60906 Y...

Page 37: ...ir Intake 1 10 72222 3 7 Gasket Ultra Air Intake Pkg of 10 3 44 677160 10 Y 3 8 Ultra Feeder Weldment 1 10 724132 Y 3 9 UL Feeder Pusher Arm 1 10 677131W Y 3 10 Fines Deflector no longer available 2 00 677138 10 3 11 Gasket UL Feeder Cover 1 00 677122 Y 3 12 Slide Plate Assembly 1 10 677121A Y 3 13 UL Feeder Auger Assembly 3 50 00565 Y 3 14 Pellet Feeder Bearing Retainer Pkg of 2 1 00 04035 Y 3 15...

Page 38: ...3S Y 14 Ash Pan 1 10 05800 Y 15 Ash Door Assembly 1 10 06724S 16 Bolt on Hinge 2 00 06952B 17 Cast Door Frame 4 00 06800P 18 Glass Panel 3 40 950133125 Y 19 Door Handle Assembly Pre 13546 1 00 08704 Y Post 13546 1 00 453001 Y contains wooden handle wave washer ShcS cast handle SSS bhcs cast Pawl Wooden Handle w Hardware Load Door 2 Sets 1 00 00247 Y 20 Burn Pot Weldment 1 10 05802 Y Flame Guide 3 ...

Page 39: ...Amp Pkg of 5 3 20 49447 5 Y Gasket 1 4 Rope Black W PSA Per Inch Glass 1 00 2312 Y Gasket 3 8 Rope White LD Per Inch Ash or Load Door 1 00 00888 Y Gasket Burn Pot Tailpipe Pkg of 5 1 00 07381 Y Gasket Hopper 1 00 00248 Y Glass Clip Pkg of 4 Pre 00885001 1 00 773862 Post 00885001 1 00 249140 Hopper Lid W Hinge 1 10 09109 Y Igniter 3 20 677200 Y Latch Swell Hopper 3 31 199110 Y Hopper Muffler and Fi...

Page 40: ...40 P61A Pellet Stove Service Maintenance Log Date Of Service Performed By Description Of Service ...

Page 41: ...41 P61A Pellet Stove Service Maintenance Log Date Of Service Performed By Description Of Service ...

Page 42: ...42 P61A Pellet Stove Notes ...

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Page 44: ...Proudly Printed On 100 Recycled Paper ...

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