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Installation and Maintenance Manual

MRW-E

 Powered Radial Winch

60.3 ST EL/HY

Summary of Contents for 60.3 ST EL

Page 1: ...Installation and Maintenance Manual MRW E Powered Radial Winch 60 3 ST EL HY...

Page 2: ...Washing 14 Maintenance table 14 Disassembly procedure 14 Exploded view with maintenance products 18 Assembly 19 Harken limited worldwide warranty 20 Ordering spare parts 20 Exploded view 21 Radial Win...

Page 3: ...er must refer to other documents available on web site www harken com and listed below The Dual Funtion Control Box user manual for the use of the Dual Function Control Box The Dual Funtion Control Bo...

Page 4: ...d on oil with a viscosity of 35mm2 s 165 SUS and temperature of 50 C 120 F Weight ST A EH ST C CW EH ST A EV ST C CW EV ST A H ST C CW H weight Kg 23 2 26 9 22 1 25 9 19 2 22 9 ST BBB EH ST CCC EH ST...

Page 5: ...Installation and Maintenance Manual Mod E Outline Vertical electric motor 12 V 24 V Hydraulic motor Winch 60 3 ST EL HY Horizontal electric motor 12 V 24 V Line entry height Line entry height Line en...

Page 6: ...n the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verify the entry angle of the sheet This must be 8 with tolerance of 2 to avoid shee...

Page 7: ...iew at the end of this Manual Torque to apply when assembling 1 Pull out the disconnect rod n 39 2 Unscrew the central screw 2Nm 18 in lb 3 Slide off the assy socket n 30 and the cover n 29 4 Unscrew...

Page 8: ...1 Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using hexagonal headed HH M8 bolts 9 Slide out the central shaft n 19 10 Unscrew the...

Page 9: ...ches on the deck do not use countersunk bolts D Fill the mounting holes with a suitable marine sealant E Remove the excess adhesive sealant from the holes and base drainage channels F Reassemble the w...

Page 10: ...or carrying out maintenance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be coupled to the winch in different positions Check the space ava...

Page 11: ...refer to the Dual Function Control Box manual WARNING Before installing and using the device read carefully the Dual Function Control Box manual available on web site www harken com Refer to the foll...

Page 12: ...and tighten other nut with second spanner Take special care not to turn the central spindles Be careful not to turn central spindles These instructions apply when assembling and disassembling We reco...

Page 13: ...n The motor also needs a third connection with a low pressure tube for drainage so that excess oil can return to the main tank to avoid shortening the life of the motor This motor uses an open centre...

Page 14: ...bricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING Periodic maintenance mu...

Page 15: ...in lb 11 Slide out the drum support n 16 12 Remove the gear n 31 pawls carrier n 33 the bearings n 34 and 36 and the spring n 35 Important washer n 7 may remain inside the drum support 9 Slide out th...

Page 16: ...EL HY Installation and Maintenance Manual Mod E 16 Remove gear n 10 17 Remove the gear n 2 18 Remove the roller bearing n 12 14 Remove the idler and pinion n 14 15 Remove the pawl carrier n 11 18 Remo...

Page 17: ...stic parts in fresh water Once you have done this dry the parts with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth...

Page 18: ...gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quantity as shown below Harken Grease G Harken Pawl Oil O Anti seize A G A A A G G G O O...

Page 19: ...ngle to modify the Stripper Arm final position When positioning the stripper arm align the peeler with it If the jaws have been disassembled insert peeler between the two jaws taking care that the let...

Page 20: ...S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Service Email techservice harken it Customer Service Tel 39 0...

Page 21: ...21 Radial Winch 60 3 ST EL HY Installation and Maintenance Manual Mod E Exploded view 23 25 36 21 27 26 28 29 16 18 24 20 37 17 Exploded view Radial Winch 60 3 STA STC STCW EL HY...

Page 22: ...22 Radial Winch 60 3 ST EL HY Installation and Maintenance Manual Mod E 19 20 35 34 33 32 5 4 30 31 7 6 4 5 3 2 1 22 14 9 13 12 11 15 5 4 10 8 38 Radial Winch 60 3 STA STC STCW EL HY...

Page 23: ...x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm support 22 1 S281700097 Red line Pos Q ty Code Description 23 1 1 4 A94143500 S414850080 S385970001 Assy Jaws Winch 60 Lower Jaw W6...

Page 24: ...753600 S413880002 Assy Shaft Winch 60 Central Shaft Pred W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm support 22 1 S281700097 Red line Pos Q ty Code Description...

Page 25: ...Roller Bearing 95x 107x26 19 1 1 A94143800 S413880002 Assy Shaft Winch 60 Central shaft W60 ST Washer 17 2x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm support 22 Pos Q ty Code...

Page 26: ...26 Radial Winch 60 3 ST EL HY Installation and Maintenance Manual Mod E 23 25 36 21 27 26 28 29 17 16 18 24 20 37 Radial Winch 60 3 STBBB STCCC EL HY...

Page 27: ...27 Radial Winch 60 3 ST EL HY Installation and Maintenance Manual Mod E Radial Winch 60 3 STBBB STCCC EL HY 19 20 35 34 33 32 5 4 30 31 7 6 4 5 3 2 1 22 14 9 13 12 11 15 5 4 10 8 38...

Page 28: ...7x26 19 1 1 A96753600 S413880002 Assy Shaft Winch 60 Central Shaft Pred W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm support 22 1 S281700097 Red line Pos Q ty Co...

Page 29: ...x 107x26 19 1 1 A94161200 S413880002 Assy Shaft Winch 60 Central Shaft Pred W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm Housing 22 1 S281700097 Red line Pos Q t...

Page 30: ...4 UNI 5931 3 1 1 1 A96010700 A96010600 M6014206 KIT EL Motor 12V 1 5kW KIT EL Motor 24V 2kW Electric Motor Polarity motor sticker Screw stud M6x26 Washer 6 Nut M6 UNI5588 Key DIN 6885 5x5x15 4 1 M0612...

Page 31: ...on gear box 1 21 3 Pos Q ty Code Description 3 1 4 4 1 6 6 4 A94150500 M0602903 M0603103 M6007297 M6015697 S415360003 M0606303 KIT EL VT Motor Flange Vertical Motorgear Flange NUT M8 UNI 5588 A4 WASHE...

Page 32: ...0635303 KIT Clutch HY Motor W46 70 Toothed coupling Connecting Coupling 31 5 Spring pin 5x40 DIN1481 Bushing Spring Washer Screw M8x16 UNI6109 Pos Q ty Code Description 4 1 6 6 1 2 2 A94149100 S415360...

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