Hardinge Talent 6/45 Maintenance Manual Download

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MAINTENANCE MANUAL

TALENT

6/45

TALENT 8/52

TALENT 8/66

TALENT 10/78

CNC LATHES

Equipped with a Fanuc 0i-T,

Fanuc 0i Mate-T,

or Siemens 810D Control

Revised: March 31, 2006

Manual No. M-448B

Litho in U.S.A.

Part No. M B-0009500-0448

January, 2006

TP7086

Summary of Contents for Talent 6/45

Page 1: ...ENT 6 45 TALENT 8 52 TALENT 8 66 TALENT 10 78 CNC LATHES Equipped with a Fanuc 0i T Fanuc 0i Mate T or Siemens 810D Control Revised March 31 2006 Manual No M 448B Litho in U S A Part No M B 0009500 04...

Page 2: ...e or application of the information in this man ual Reproduction of this manual in whole or in part without written permission of Hardinge Inc is prohibited CONVENTIONS USED IN THIS MANUAL WARNINGS Wa...

Page 3: ...commends that all shop supervisors maintenance personnel and machine tool operators be advised of the importance of safe maintenance setup and operation of Hardinge built equipment Our recommendations...

Page 4: ...USE a toxic or flammable substance as a solvent cleaner or coolant MAKE CERTAIN THAT PROPER GUARDING is in place and that all doors are closed and secured TO REMOVE OR REPLACE the chuck closer it is...

Page 5: ...air not contained by a net or shop cap DON T ADJUST tooling or coolant hoses while the machine is running DON T LEAVE tools workpieces or other loose items where they can come in contact with a moving...

Page 6: ...ed and properly supported FOLLOW each bar feed manufacturer s guidelines For performance and safe application size and use feed tube bushings pushers and spindle liners according to bar feed informa t...

Page 7: ...ubrication 2 1 Recommended Grease 2 1 Lubrication Alarm 2 2 Grease Volume 2 2 Axis Lubrication 2 3 X and Z Axis Lubrication on TALENT 6 45 and 8 52 Lathes 2 3 X and Z Axis Lubrication on TALENT 8 66 a...

Page 8: ...proved Hydraulic System Oils 5 2 Draining and Filling the Hydraulic Tank 5 3 Adjusting the Hydraulic System Pressure 5 4 CHAPTER 6 MISCELLANEOUS Battery Maintenance 6 1 Turret Controller Battery Repla...

Page 9: ...NOTES M 448B vii...

Page 10: ...NOTES viii M 448B...

Page 11: ...that the power up procedure is followed as described to ensure safe accurate and repeatable machine operation 1 Close the main guard door 2 Turn main disconnect switch A Figure 1 1 ON 3 If the machine...

Page 12: ...e axes be sure that no interference exists between the workpiece spindle tooling optional tailstock or turret tooling NOTE The X and Z axes must both be jogged approximately 1 inch 25 millimeters in t...

Page 13: ...turret as follows A Set the Turret Station selector switch to any station not at the active position B Press the Turret Index push button POWER DOWN PROCEDURE 1 Be sure Cycle Start is not active The...

Page 14: ...llowing alarm message is displayed before proceeding to Step 4 3000 EMERGENCY STOP 6 Press the Reset push button to clear the Emergency Stop 7 Open and close the coolant guard door to perform the guar...

Page 15: ...parts catcher AIR LOCK OUT PROCEDURE 1 Turn main air valve C Figure 1 2 OFF 2 Place a lock on the main air valve to prevent the valve from being turned ON ELECTRICAL LOCK OUT PROCEDURE 1 Turn main di...

Page 16: ...n 2 Pull the Emergency Stop push button out and release HOUR RUN METER NOTE TALENT 6 45SV and 8 52SV lathes are not equipped with an Hour Run meter Hour Run meter D Figure 1 3 Is located on the right...

Page 17: ...NOTES M 448B 1 7...

Page 18: ...NOTES 1 8 M 448B...

Page 19: ...n management Make certain that the lubrication system is checked frequently under severe operating conditions to keep the machine in proper working condition RECOMMENDED GREASE The following greases a...

Page 20: ...h a Siemens control press the Reset key AND HOLD FOR 5 SECONDS to clear the alarm GREASE VOLUME The grease volume presented is dependent upon the grease gun being used Carefully measure the amount of...

Page 21: ...s on grease manifolds B and C Figure 2 2 5 Clean the grease fittings NOTE Only use a manually operated grease gun Manifold B supplies grease to the X axis Manifold C supplies grease to the Z axis 6 At...

Page 22: ...n Z axis grease fitting D Figure 2 3 and X axis grease fitting E Figure 2 4 NOTE Only use a manually operated grease gun 6 Attach the grease gun nozzle to each grease fitting slowly and evenly pump in...

Page 23: ...n access to the fittings on grease manifold G Figure 2 6 5 Clean the grease fittings NOTE Only use a manually operated grease gun 6 Attach the grease gun nozzle to each grease fitting slowly and evenl...

Page 24: ...chine Refer to the appropriate power down procedure in Chapter 1 4 Clean the grease fitting NOTE Only use a manually operated grease gun 5 Attach the grease gun nozzle to the grease fitting slowly and...

Page 25: ...etallic dust coolant or oil is de tected in the grease 3 Check the tool tip for the presence of grease If grease is detected no action is required If grease is not detected add 2 2 4 in3 30 40 cm3 of...

Page 26: ...d measure the length and check the route from the grease manifold to either the linear guide or ball screw 6 Disconnect the lubrication line and compare the length of the old lubrication line and the...

Page 27: ...NOTES M 448B 2 9...

Page 28: ...NOTES 2 10 M 448B...

Page 29: ...n Figure 3 1 OPTIONAL CONFIGURATION NOTE The air filter regulator is equipped with an automatic drain Machines equipped with the optional parts catcher are equipped with a quick disconnect fitting ON...

Page 30: ...atcher Air system maintenance consists of the following Cleaning the air system bowls Replacing the air filter Replacing the air lubrication oil AIR FILTER REGULATOR 1 Turn main air valve B Figure 3 2...

Page 31: ...he bowl from the lubricator head 3 Properly dispose of the oil in the lubricator bowl 4 Clean the bowl with a lint free cloth 5 Fill the lubricator bowl with the appropriate oil Refer the list of appr...

Page 32: ...NOTES 3 4 M 448B...

Page 33: ...actor is coolant Ph acidity Typically the coolant Ph range is between 8 5 and 9 2 Below 8 5 the rust inhibitors in the coolant start depleting which can result in corrosion of machine components Also...

Page 34: ...ording to the machined materials and ensure compatibility with the machine s components It is important to follow the coolant manufacturer s recommendations when using a water based coolant Maintainin...

Page 35: ...your requirements CARE AND MAINTENANCE A daily check of the concentration and pH will help keep the coolant at its optimum performance level Make up coolant should be added when needed and according...

Page 36: ...ht gauge A Figure 4 1 on TALENT 6 45 and 8 52 lathes or sight gauge B Figure 4 2 on TALENT 8 66 and 10 78 lathes 4 4 M 448B Figure 4 1 Coolant Sight Gauge TALENT 6 45 and 8 52 Lathes A TP5248A Figure...

Page 37: ...replace chip tray cover C TALENT 8 66 AND 10 78 LATHES 1 Power down and lock out the machine Refer to the appropriate power down procedure in Chapter 1 2 If coolant was ON wait a few minutes to allow...

Page 38: ...he machine 6 Place a shallow pan under the drain plug at the end of the tank 7 Remove the pipe plug to drain the coolant from the tank 8 Remove filter I and screen J Figure 4 6 from the tank 9 Remove...

Page 39: ...ank 3 At the rear of the machine loosen wing bolts G to allow coolant pump F Figure 4 7 to be removed from the tank 4 Pull the coolant pump from the tank and place in a bucket or other container to ca...

Page 40: ...ecessary 14 If the pipe plug was removed in order to drain the coolant tank apply pipe sealant to the pipe plug and thread it into the tank drain 15 Install the screens in the tank 16 Fasten the chip...

Page 41: ...1 2 If coolant was ON wait a few minutes to allow any coolant that was in use to drain back into the tank 3 Disconnect the coolant pump cable from the machine 4 Disconnect coolant hoses N and O Figure...

Page 42: ...ct the ground wire and three power wires as recorded in Step 8 14 Mount the cover on the electrical junction box 15 If necessary remove the mounting flange from the old coolant pump assembly and mount...

Page 43: ...NOTES M 448B 4 11...

Page 44: ...NOTES 4 12 M 448B...

Page 45: ...perating pressure to the collet closer spindle brake turret and tailstock A 6 micron filter unit cleans the hydraulic fluid before it enters the distribution manifold The following maintenance procedu...

Page 46: ...ller cap and slowly fill the tank with an approved hydraulic oil Refer to the list of approved hydraulic system oils 5 Replace the filler cap 6 Replace access cover A Figure 5 1 NOTE It is recommended...

Page 47: ...strainer E Figure 5 4 with a solvent recommended by the hydraulic oil manufacturer and let the strainer air dry 8 Replace the strainer in the filler neck of the hydraulic tank 9 Slowly fill the tank w...

Page 48: ...ure adjustment is performed with the hydraulic pump motor ON DO NOT allow machine operation while access cover A Figure 5 1 is removed from the machine 1 Remove access cover A Figure 5 1 2 Loosen the...

Page 49: ...NOTES M 448B 5 5...

Page 50: ...NOTES 5 6 M 448B...

Page 51: ...NT Non Live Tooling Machines Only CAUTION Battery replacement can be done with the control turned ON or OFF If the power is OFF the change MUST be done within 20 minutes of when the power was turned O...

Page 52: ...e battery pack being replaced 6 Disconnect the old battery from receptacle B Figure 6 2 7 Connect the new battery 8 Install the battery and close the cover 9 Close the power case door 6 2 M 448B Figur...

Page 53: ...ackup Battery Specifications Manufacturer Sanyo Electric Corp Battery Number CR17335SE R Voltage Rating 3 volt Battery Type Lithium Control Configurations TALENT 6 45SV and 8 52SV lathes are equipped...

Page 54: ...m the holder 5 Verify the new battery matches the battery being replaced 6 Pull battery plug F straight off the battery connection 7 Install the new battery 8 Connect the new battery 9 Replace access...

Page 55: ...igures 6 6 and 6 7 to gain access to control battery G Figure 6 5 6 Press the battery latch down and remove control battery G Figure 6 5 from the holder 7 Verify the new battery matches the battery be...

Page 56: ...machine Refer to the appropriate power up procedure in Chapter 1 2 Set the Mode Select switch to Manual Data Input mode 3 Set Parameter Write Enable PWE to 1 A Press the Offset Setting key B Press th...

Page 57: ...h button The turret will index to station 12 10 Test the turret by setting the Turret Station selector switch to other turret stations and pressing the Turret Index push button 11 Set the Mode Select...

Page 58: ...9 then hand tighten 2 Tighten two upper bolts J to move center sleeve I downward or Tighten two lower bolts K to move center sleeve I upward 3 Torque four bolts H to 12 5 lb ft 17 N m 4 Torque upper...

Page 59: ...ate It is recommended that air filter L Figure 6 10 be cleaned once a week 1 Power down the machine Refer to the appropriate power down procedure in Chapter 1 2 Clean the power case heat exchanger air...

Page 60: ...follows A Apply even pressure to sides of plenum fan cover and unsnap from plenum fan Remove the air filter from the interior of the fan cover B Wash the air filter clean in detergent and water Blow...

Page 61: ...NOTES M 448B 6 11...

Page 62: ...NOTES 6 12 M 448B...

Page 63: ...MAINTENANCE SCHEDULE The following maintenance times are approximate and components may need attention more frequently if excessive environmental pollution is present Preventive maintenance frequency...

Page 64: ...c oil tank Chapter 5 replace the hydraulic oil filter 2000 HOURS Check live tool gear grease lubrication Chapter 2 Install a new turret controller battery Chapter 6 Install a new CNC control battery F...

Page 65: ...NOTES M 448B A1 3...

Page 66: ...NOTES A1 4 M 448B...

Page 67: ...APPENDIX TWO MACHINE PHOTOGRAPHS M 448B A2 1 Figure A2 1 Coolant Pump Assembly TALENT 6 45 and 8 52 Lathes TP5251 Figure A2 2 Coolant Tank TALENT 6 45 and 8 52 Lathes TP5250...

Page 68: ...A2 2 M 448B Figure A2 3 Coolant Pump Electrical Connection TALENT 6 45 and 8 52 Lathes TP6027...

Page 69: ...M 448B A2 3 Figure A2 4 Coolant Pump Assembly TALENT 8 66 and 10 78 Lathes TP6031 Figure A2 5 Coolant Tank TALENT 8 66 and 10 78 Lathes TP6028...

Page 70: ...A2 4 M 448B Figure A2 6 Hydraulic Reservoir and Air Connection Machine without Optional Part Catcher TP5219 Figure A2 7 Hydraulic Reservoir and Air Connection Machine with Optional Part Catcher TP5040...

Page 71: ...1 Filler Cap 2 Sight Gauge M 448B A2 5 Figure A2 8 Hydraulic Pump and Manifold on Reservoir TALENT 6 45 and 8 52 Lathes TP5039A 1 2...

Page 72: ...1 Filler Cap 2 Sight Gauge A2 6 M 448B Figure A2 9 Hydraulic Pump and Manifold on Reservoir TALENT 8 66 and 10 78 Lathes 1 2 TP6039...

Page 73: ...M 448B A2 7 Figure A2 10 Tailstock Quill Hydraulic Valves TALENT 8 66 and 10 78 Lathes TP6040...

Page 74: ...1 Chuck Closer Pressure Adjustment Knob 2 Chuck Closer Pressure Switch M 448A A2 8 Figure A2 11 Chuck Closer Hydraulic Valves TALENT 6 45 and 8 52 Lathes TP5239 1 2...

Page 75: ...1 Chuck Closer Pressure Adjustment Knob 2 Chuck Closer Pressure Switch M 448B A2 9 Figure A2 12 Chuck Closer Hydraulic Valves TALENT 8 66 and 10 78 Lathes 1 2 TP6032...

Page 76: ...M 448B Figure A2 13 Collet Closer Foot Switch Connection TALENT 8 66 and 10 78 Lathes TP6024 Figure A2 14 Chip Conveyor Tailstock Foot Switch and Coolant Pump Connections TALENT 8 66 and 10 78 Lathes...

Page 77: ...M 448B A2 11 Figure A2 15 Collet Closer and Tailstock Foot Switches TALENT 8 66 and 10 78 Lathes TP6025...

Page 78: ...A2 12 M 448B Figure A2 16 Tailstock Hydraulic Valves TALENT 6 45 and 8 52 Lathes TP5240...

Page 79: ...M 448B A2 13 Figure A2 17 Tailstock Hydraulic Valves TALENT 8 66 and 10 78 Lathes TP6045...

Page 80: ...1 Tailstock Pressure Switch A2 14 M 448B Figure A2 18 Tailstock Hydraulic Pressure Switch TALENT 6 45 and 8 52 Lathes TP5241 1...

Page 81: ...1 Tailstock Pressure Switch M 448B A2 15 Figure A2 19 Tailstock Hydraulic Pressure Switch TALENT 8 66 and 10 78 Lathes 1 TP6046...

Page 82: ...1 115V AC Transformer A2 16 M 448B Figure A2 20 Internal Power Case View 115V AC Transformer TALENT 6 45 and 8 52 Lathes TP5200A 1...

Page 83: ...1 115V AC Transformer M 448B A2 17 Figure A2 21 Internal Power Case View 115V AC Transformer TALENT 8 66 and 10 78 Lathes 1 TP6042...

Page 84: ...Drive Module 2 Spindle Drive Module 3 Control Power Supply A2 18 M 448B Figure A2 22 Internal Power Case View Axis and Spindle Drives Control Power Supply TALENT 6 45 8 52 8 66 and 10 78 Lathes TP5204...

Page 85: ...1 Axis and Spindle Drive Module 2 Control Power Supply M 448B A2 19 Figure A2 23 Internal Power Case View Axis and Spindle Drive Module Control Power Supply TALENT 6 45SV and 8 52SV Lathes TP7096 1 2...

Page 86: ...A2 20 M 448B Figure A2 24 Internal Power Case View Relay Panel TP5208A...

Page 87: ...1 Ground Bar System Ground 2 Bar Feed Interface M 448B A2 21 Figure A2 25 Internal Power Case View Ground Bar and Bar Feed Interface TP5218A 1 2...

Page 88: ...Supply 2 Turret Controller Not on TALENT SV Lathes 3 Control Input Output Module A2 22 M 448B Figure A2 26 Internal Power Case View Control Input Output Module 24 VDC Power Supply and Turret Controlle...

Page 89: ...1 Main Contactor 2 AC Line Reactor M 448B A2 23 Figure A2 27 Internal Power Case View Main Contactor and AC Line Reactor TP5206 1 2...

Page 90: ...1 Ground Studs Earth Ground 2 Main Disconnect Switch A2 24 M 448B Figure A2 28 Internal Power Case View Main Disconnect Switch and Ground Studs TP5215 2 1...

Page 91: ...M 448B A2 25 Figure A2 29 Internal Power Case View Service Entrance to Power Case TP5217A...

Page 92: ...A2 26 M 448B Figure A2 30 Internal Power Case View Fuse and Contactor Panel TP5209A...

Page 93: ...1 Tailstock Lubrication Manifold M 448B A2 27 Figure A2 31 Tailstock Lubrication Manifold TALENT 6 45 and 8 52 Lathes TP5223 1...

Page 94: ...1 Tailstock Lubrication Grease Fitting A2 28 M 448B Figure A2 32 Tailstock Grease Fitting TALENT 8 66 and 10 78 Lathes TP6037 1...

Page 95: ...1 X Axis Lubrication Manifold 2 Z Axis Lubrication Manifold M 448B A2 29 Figure A2 33 X and Z Axis Lubrication Manifolds TALENT 6 45 and 8 52 Lathes TP5038 1 2...

Page 96: ...1 X Axis Lubrication Manifold 2 Z Axis Lubrication Manifold A2 30 M 448B Figure A2 34 X and Z Axis Lubrication Grease Fittings TALENT 8 66 and 10 78 Lathes TP6034 1 2...

Page 97: ...M 448B A2 31 Figure A2 35 Pump for Through Tool Coolant TP5231...

Page 98: ...A2 32 M 448B Figure A2 36 Spindle with Chuck Removed TP5236...

Page 99: ...M 448B A2 33 Figure A2 37 Spindle with Chuck Installed TP5243...

Page 100: ...A2 34 M 448B Figure A2 38 Tailstock Assembly TALENT 6 45 6 45SV 8 52 and 8 52SV Lathes TP5754...

Page 101: ...M 448B A2 35 Figure A2 39 Tailstock Assembly TALENT 8 66 and 10 78 Lathes TP6044...

Page 102: ...A2 36 M 448B Figure A2 40 Z Axis Drive Motor TALENT 8 66 and 10 78 Lathes TP6049...

Page 103: ...NOTES M 448B A2 37...

Page 104: ...Hardinge Inc Elmira New York 14902 1507 USA Phone 607 734 2281 FAX 607 734 8819 www hardinge com...

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