Hardi ZENIT 1000 Original Instruction Book Download

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ZENIT

Original

Instruction book

67025002-200 - Version 2.00

GB - 09.2015

www.hardi.es

www.hardi-international.com

Summary of Contents for ZENIT 1000

Page 1: ...ZENIT Original Instruction book 67025002 200 Version 2 00 GB 09 2015 www hardi es www hardi international com ...

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Page 3: ...wer to make this infor mation as complete and correct as possible As this instruction book covers models specifications or equipment that are only available in cer tain countries please pay particular attention to the paragraphs dealing with your specific model Published and printed by ILEMO HARDI S A U Congratulations for choosing a HARDI crop protection product The reliability and efficiency of ...

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Page 5: ...am 15 Suction filter 15 Safety valve 16 Pressure manifold 16 Suction and pressure pulsation dampers 16 Agitator 16 Operating unit 17 MC 2 operating unit 17 SV operating unit 17 CB operating unit 17 Filters 17 Powder mixer 17 TurboFiller 18 Axial blower units 19 Technical information 19 EF820 EF920 AB750 AB820 AB920 AG820 and AG920 19 Aif flow for axial air kits 21 Deflectors 22 Gearbox 22 Fan 22 A...

Page 6: ...ler DB 3620 41 Fluid circuit 42 Suction filter 42 Pressure damper 42 Diaphragm pump 42 Deflectors 43 Booms 45 General information 45 FIX 45 START 45 ATLAS START 46 ATLAS AGILE 46 ATLAS SOLID FIX and ATLAS SOLID FIX GV 46 ATLAS SOLID CONVERT and ATLAS SOLID GV CONVERT 46 BOXER START 47 BOXER SOLID VERTICAL FIX or CONVERT 47 BOXER SOLID HORIZONTAL 47 Adjustment of BOXER boom 48 CRONOS BOOM 48 SOLID ...

Page 7: ...B 3014 etc 67 FB 3610 67 CB operating unit 68 CB operating unit with by pass valve 68 Hydraulic control boxes 68 HB 3610 69 The Joystick S selector 69 Cannon L M T 69 Hydraulic control of the CANNON 70 The spout can be rotated180º by another double acting outlet This allows treatment to either side independet of driving direction 70 The hydraulic adjustment 70 HC 3100 control box 71 Vegetation sen...

Page 8: ...or adjustment 93 Replacing the valves and 363 and 463 diaphragms 93 Lubrication 94 General information 94 Grease Gun Calibration 95 Greasing the Pump 95 Service and Maintenance Intervals 96 50 Hours Service Greasing the Pump 96 Occasional Maintenance 97 Lifting and Removing the Pump 97 Pump Valves and Diaphragms Renewal 97 Adjusting the 3 way valve 99 Replacing the driveshaft protector guard 99 Re...

Page 9: ...ida SPAIN Declares the following product s NEPTUN ZATURN JUPITER hare manufactured in conformity with the applicable provisions of the Directive 2006 42 EC on machinery and all the applicable provisions of the Council Directive 2004 108 EC EMC Lleida March 2015 Josep Maria Godia Technical Director ILEMO HARDI S A U ...

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Page 11: ...nformation before using the equipment Local law may demand the operator to be certified to use this spray equipment Comply with the law The tractor seat is the safest area when handling the equipment Wear protective clothing Protective clothing may vary according to the chemical product being used Comply with regulations Wash and change clothes after spraying Clean the tools if they have become co...

Page 12: ...e machine is turned on Always replace all safety devices or shields immediately after servicing Disconnect the power supply before servicing and de pressurise the equipment after use and servicing If an arc welder is used on the equipment disconnect any power leads before welding Remove all inflammable or explosive materials from the area The External Cleaning Device should not be used if any part...

Page 13: ...n Overview 1 Clean water tank 2 Main tank 3 Front level indicator 4 Operating Unit 5 3 point hitch 6 Pump 7 Quick hitch 8 Attachment lift arms 9 Suction filter 10 Rinse tank 11 Rinse tank cap 12 Main tank lid 5 4 3 2 1 7 6 8 9 10 11 12 ...

Page 14: ...e HARDI mistblower is designed for applying crop protection chemicals The equipment should only be used for this purpose The mistblower must not be used for any other purpose If there is no special regulations requiring operators to be certified you must have received the appropriate training for correctly spraying crops and safely handling chemicals to avoid unnecessary risks to persons and the e...

Page 15: ... there are other special rules and regulations for marking and lights on machinery the machine must be equipped to comply with these regulations ATTENTION For models not fitted with brakes the maximum speed is 25 km h and 40 km h for those with This could vary according to local legislation Contact your local authorities to find out the current maximum speed limits Identification plate The identif...

Page 16: ...r 3000 l A large easy to read tank contents indicator is placed on the front right hand side and another one is placed on the left side First one is visible from the tractor cabin The filling hole is accessible from the left hand side This ensures an easy access for the filling of spray liquid cleaning of the tank etc The mistblower is equipped with a clean water tank integrated with the main tank...

Page 17: ...y built Use only grease for lubrication The 363 model has six diaphragms and the 321 has two This type of pump is self priming works without oil and can run dry as long as necessary Valves The suction valve is located above the pump and is used to select where to suck liquid from Either suction from the main tank for spraying or from the rinse tank for internal cleaning of the liquid circuit The f...

Page 18: ...is lead back to tank via hose A The safety valve opens at15 bar DANGER Do not remove bypass or block safety valve from the liquid circuit as this could put your safety at risk Blue valve Blue disc Return valve Towards agitation Towards the suction pump The position of the return MANIFOLD valve determines where the excess flow from the fluid circuit goes When the arrow on the handle points to a sym...

Page 19: ... 9 Section valves 10 Pressure filters 11 Fan and nozzles 12 Powder mixer 13 Nozzle for internal cleaning 14 Return Manifold Blue 15 Pressure regulator Circuit configuration can vary according to local legislation and standards e g dump valve Suction filter The suction filter is located underneath the three way suction valve 1 2 3 4 6 12 8 13 7 15 10 9 14 11 5 ...

Page 20: ...d is situated on the front of the machine next to the operating unit From this manifold it is possible to activate the agitator and the rinsing nozzle for internal cleaning optional Suction and pressure pulsation dampers The 321 pump is fitted with a pulsation damper on suction and pressure sides The pressure side damper is pressureized The dampers will reduce pulsations and secure an even flow fr...

Page 21: ...lectrical remote pressure regulation section valves by means of motor valves with pressure equalization device Filters The pressure filters are located on the bumper next to the air outlet nozzle In the HLC circuit the filters are made of plastic and in the HPC circuit they are made of brass All filters should be kept in good condition and cleaned regularly Make sure you to use correct combination...

Page 22: ...en chemicals are to be filled into the TurboFiller TurboDeflector valve This TurboDeflector valve activates the Vortex flushing of the TurboFiller Lift the lever to lock it in open position for continuous liquid rotation in the hopper Start TurboDeflector Chemical Container Rinsing lever The upper lever is used for two purposes When the TurboFiller lid is open For rinsing empty containers Place th...

Page 23: ...start and stop EF820 EF920 AB750 AB820 AB920 AG820 and AG920 The air kits are fitted with a grid with air guides at the air intake which forms the air flow before reaching the fan to decrease the imbalance in the airflow The fan is either 820 or 920 mm of diameter and is fitted with blades made of a hardened synthetic material This reduces the power consumption to a minimum as a result of low mate...

Page 24: ...on Some objects may be shot out of the air outlet or a piece of clothing could be sucked into the air inlet The fan is the most dangerous part of the machine Do not try to replace any of the parts without consulting your HARDI dealer first Any service job or modifications on fan and air kit is to be carried out by your HARDI dealers qualified technicians ...

Page 25: ...idents and for stopping foreign bodies from getting inside the air kit Tractor drivers seat is the intended working place during operation This product is designed and should be used in orchard products application Do never pass 540 rpm on tractor PTO Invers air inhalation A is air inhale and B is air out let DANGER It is strictly forbidden to use the blower unit without the protective grid DANGER...

Page 26: ... a 2 speed gear box with a neutral position The front and lower area of the gear box are attached to the chassis It is fitted with a speed selector that prevent from jumping out of gear when engaged The speed ratios are following 1st speed low gear 1 3 6 2nd speed high gear 1 4 4 Fan The axial fan has syntetic impact proof blades resistant to high and low temperatures as well as chemical products ...

Page 27: ...nicians Adjusting the fan The angle of the fan blades can be adjusted to 4 positions The factory setting is normally pos 3 Decreasing the blade angle minimum angle position 1 reduces the flow and power consumption Increasing the angle maximum angle position 4 increases the air flow and power consumption This will adapt the mistblower different applications tractor sizes To change the blade positio...

Page 28: ...lts The following section gives more details about the different pneumatic air kits available The letters HF D means High Flow and Double respectively They have a polyethylene crankcase Crankcase and turbines with 540 mm 21 or 640 mm 25 diameter Components A Grid B Polyethylene crankcase C Clutch D Steel turbine E Gearbox F Chassis DANGER UNDER NO CIRCUMSTANCES should you exceed 540 r p m from the...

Page 29: ...id The blower units have protective grids fitted to the air inlets They are essential for avoiding accidents and preventing small stones leaves or other foreign bodies from entering the blower unit that could cause damage inside the grid DANGER It is strictly forbidden to use the blower unit without the protective grid DANGER Do not approach the fan when in use DANGER Do not introduce foreign bodi...

Page 30: ...wed to turn at a maximum of 540 r p m The clutch is in the centre of the turbine which ensures smooth start up and stop See section Clutch for further information Clutch All blower types The clutch is integrated at the centre of all the fan models and will ensure a smooth start up and stop of the fan The clutch design may vary from model to model but the functioning and maintenance is the same WAR...

Page 31: ... 4 booms programs LINER ATLAS BOXER or CRONOS The booms are equipped with pneumatic or hydro pneumatic spouts or IRIS drop legs If hydraulic folding and adjustment is offered it is direct to the tractor or electro hydraulic see separate chapter The LINER boom Manual adjusted support to position spray device either behind the turbine with the FIX system or on each side of the turbine unit the START...

Page 32: ...ng versions START AGILE and SOLID According to specification hydraulic adjusted The SOLID addition is as well offered in a GV version Geometry Variable ATLAS AGILE ATLAS SOLID CONVERT ATLAS SOLID GV FIX ATLAS SOLID GV FIX CONVERT ATLAS START ATLAS START H2 ATLAS START H3 ...

Page 33: ...ture and SOLID is reinforced and wider boom structure BOXER SOLID HORIZONTAL FIX BOXER SOLID VERTICAL FIX BOXER SOLID HORIZONTAL CONVERT BOXER SOLID VERTICAL CONVERT BOXER START HORIZONTAL H2 BOXER START HORIZONTAL H3 BOXER START HORIZONTAL H5 BOXER AGILE HORIZONTAL H2 BOXER AGILE HORIZONTAL H3 BOXER AGILE VERTICAL H5 ...

Page 34: ...IA has trapeze suspension All 3 versions of the CRONOS boom are offered in FIX boom wing no angling Tilt function in boom wing or GV boom wing Geometry Variable allows Tilt up in positive 60º and negative 25º down to adapt to the target The inner spray device can optionally be hydraulic adjusted but the ADAPTA as well as the outer device can optionally be hydraulic adjusted CRONOS VARIA CRONOS VAR...

Page 35: ...ariant boom The boom is offered from 7 to 13 m hydraulically folded fitted with pneumatic or hydra pneumatic spray spout Boom up to 7 m are cross folded larger boom are bi articulated and folds parallel with sprayer tank ...

Page 36: ...osen counter nut A loosen bolt B To tighten clutch to be harder loosen nut A tighten bolt B Tightness must never be harder than 15 Kg 30 pounds or the outer boom wing will open activate the boom clutch Particulairly for CRONOS boom The boom s wirn is equipped with a non adjustable rubber sustention B to absorb the knocks from driving in the field Be sure that the rubber parts are intact and bolts ...

Page 37: ...istributed uniformly There are two Paraflow models which cannot be used together according to the bar type and assembly requested for the machinery Paraflow tube with 4 in line atomizers Paraflow tube with 6 in line atomizers ATTENTION Ceramic nozzles are used for the standard pneumatic system and the paraflow system This type of nozzle has two positions If the nozzle is fitted so that the flow en...

Page 38: ...f the air supply if necessary The IRIS system provides the required droplet size and air conduction to the target The most delicate and difficult part of the vine the grape cluster is safely treated throughout the season due to a very easy and quick calibration with the IRIS system A Non drip valve B Nozzle C Vane position indicator angle D Air vane adjustment E Air vanes C B E A D ...

Page 39: ... for the first time Although the surface of the metallic parts of the mist blower have been coated with a strong protective product we recommend you to apply a layer of anti corrosion oil e g CASTROL RUSTILLO or SHELL ENSIS FLUID to all metal parts to avoid chemical products from discolouring the enamel as well as to ease future cleaning ATTENTION This treatment should be carried out whenever the ...

Page 40: ...d the other to the mistblower crankshaft and measure out the length that needs to be removed Mark the protection guards ATTENTION The shafts must always have a minimum overlap of one third of their working length 4 Cut both parts equally using a saw File the profiles afterwards to remove burrs 5 Grease the profiles and reassemble male fitting and female fitting 6 Fit the shaft to the tractor PTO a...

Page 41: ...two hooks will close automatically and the equipment will be fixed to the tractor 8 Put the safety pins of the semi automatic quick hitch on to avoid the equipment from becoming detached during transportation or spraying 9 Place the equipment at the height needed 10 Ajdust the top link until the equipment is completely perpendicular to the ground To detach the mistblower you should proceed in the ...

Page 42: ... 3D double acting outlets etc Converted to 1 Double acting outlet All booms offer optionally a Small Joystick S3 or S5 to cover up to 5 double acting functions into just 1 double acting outlet Larger booms and sprayer with Combus circuit are offered with V hydraulics known as well as DAH Direct activated Hydraulic Boom Hydraulic rams Operated by Optional or default Liner Fix N Start N Start Fix N ...

Page 43: ...right of the driver s seat The control box must be properly attached to prevent it from being hit or from excessive vibrations The connector type is universal and it should be able to be connected to any tractor Do not hock into coincidently wires in tractor cabin as it will not secure stable power and current Minimum requirement min 11V max 13 V Amp Per SV section 2 5 Amp Per CB section 0 75 As a...

Page 44: ...40 4 Starting up Rate controller Rate controller DB 3610 Display DB 3610 Fluid Box FB 3610 Hydraulic box HB 3610 Power BOX out put out put The Job boxes for input and out put signals ...

Page 45: ...41 4 Starting up Rate controller DB 3620 Display DB 3620 Fluid Box FB 3620 Hydraulic box HB 3620 Power BOX The Job boxes for input and out put signals out put out put ...

Page 46: ...false air Pressure damper The air pressure of the pulsation damper 321 pump is factory set at 2 bar to match spraying pressures between 3 and15 bar When spraying with different pressures than this you must change the pressure of the damper Follow the list to adjust it to the correct pressure This table is also engraved on the damper Spraying pressure Pulsation damper air pressure bar bar 1 5 3 0 1...

Page 47: ...nt bolts test with clean water And verify target is well sprayer Top S or L S the short version L the slightly higher version Parked between rows orientate the adjustable air outlet towards the target and test with clean water Top S adjust from 90º to 50º Top L adjust from 110º to 70º Adjustable bottom deflector Allows to drive the upwards and avoid air turbulence on the ground and stem as often u...

Page 48: ...ecure direction of air and spray mist towards the target Loos the hand wheel position the adjustable part in visual direction to the target tighten up the hand wheel and test with clean water JET deflector Provide adjustability in the top of the deflector as well in the lower part Loosen the bolts of the adjustable bottom and top part adjust it visually towards the target tighten the bolts and tes...

Page 49: ...tioning the spray device and tightening again Width adjustment from 7 to 40 START Provides telescopic width adjusted by loosening the bolt in pos X Once positioned tighten the bolts again Width adjustment from 1 1 m to 1 8 m or 40 to 72 The extreme part of the START boom can be equipped with 60º angling bracket depends of chosen spout set up Remove pin bolt in pos X and poisoning according to the ...

Page 50: ... sides Loosen up fixation bolt in mentioned A and B area adjust and tighten again ATLAS AGILE Boom wing width as ATLAS START but combines with the FIX boom bracket ATLAS SOLID FIX and ATLAS SOLID FIX GV The boom wing width adjust from 13 7 ft to 18ft or 4 2 m to 5 5 m The centre section is the FIX system consult description above ATLAS SOLID CONVERT and ATLAS SOLID GV CONVERT Same boom width as ab...

Page 51: ...ription under ATLAS START BOXER SOLID VERTICAL FIX or CONVERT Telescopes from 11 8ft to 15 7ft or 3 6m to 4 8m Rear part FIX or CONVERT side adjustment consults the respectively description above BOXER SOLID HORIZONTAL Telescoping boom from 1 8 m to 5 4 m or 5 9ft to 17 7ft Rear part FIX or CONVERT side adjustment consults the respectively description above ...

Page 52: ...00 hours or annually The indicated nylon friction parts must be kept clean avoid sand and dust in them Replace when worn CRONOS BOOM Exist as SOLID RIDER GV or VARIA SOLID 7 1 me boom width the spray device can easily be positioned on the boom with and or in the centre section The booms wing is equiped with a non adjustebale rubber suspention to absorbed the knocks from driving in the fied Secure ...

Page 53: ... and to the right side Secure the telescoping part is well lubricated and all ways kept clean from sand and dust The telescoping part is guide in nylon friction pads secure they are in proper Once the VARIA system is telescoped out it is not permitted to fold the boom all ways recall the VARIA system and then fold The drawing illustrates the VARIA system telescoped out to max position CRONOS GV As...

Page 54: ...t B To tighten clutch to be harder loosen nut A tighten bolt B Tightnes must never be harder than pusc of 15 Kg 30 pounds on the outer boom wing will open activated the boom clutch Adjustment of hydraulic fold To achive the correct folding position of the boom wing the folding cylinder must be adjusted Undoo the counter nut A remove the cylinder eye B from the position turn it either futer in or o...

Page 55: ... be adjusted for slack between the male and feel tubes Tighten on the two indicated nuts just to make it press gently on the inner male tune if too tight it will not be moveable too loos it will have destructive slack A nylon friction part is pressed towards the inner male tube keep it clean from dust and sand Replace the nylon friction part when worn Adjustment of out spray device The out spray d...

Page 56: ...o correct position tighten bolt again Adjustment of inner 4 spray device The optional S bracket as indicated by the arrow in the photo can be mirrored 180º Thereby the spray device is able to be positioned behind the sprayer Undo the 2X 4 bolts turn the bracket 180º and fit all bolts again The Convert brackets provides a telescoping side adjustment loosen the indicated bolts slide the inner boom t...

Page 57: ...e spray mist that all nozzles stops instantly and do not spill on the ground The nozzles B are fitted in an adjustable support in order to angle them forward accordingly to forward speed and there by not loosing spray mist behind the sprayer The air outlet has an indicator C that shows the angling of the air wanes E which are adjusted by pressing bottom D in and then move up or down the vanes E Th...

Page 58: ...h In addition to these nozzles there are three adjustable nozzles outside the spout which allows to treat the nearby crops also Model M is fitted on variants with two turbines It comprises an outlet of 10 nozzles and there are two more with three nozzles each You can adjust the direction in which the ends of the upper and lower spouts points Calibration Enter to www hardi international com and dow...

Page 59: ...uipment immediately and have it serviced by an authorised HARDI technician Selecting the gear The low or high gear can be selected using the specially designed lever On the rear left hand side of the machine the selection lever is accessed between the tank and fan To change the speed pull the lever outwards A and then move it up or down as required Lock the lever in the selected position at the li...

Page 60: ... auto destroy structure due to movements caused from lack of firm position See maintenance and starting up Adjustment of hydraulic fold Secure folding cylinder is correctly adjusted and eventually stop positions stop bolts are adjusted correctly in order to secure the boom stays stiff and firm while working To underline eventually trapeze or pendulum suspension must be activated not looked it most...

Page 61: ...k of the fan 3 With both hands on opposite blades turn them to the desired position between 1 and 4 All the blades should turn at the same time 4 Finally check that all the blades are in the correct position 5 Tighten all the screws IMPORTANT The fan must be calibrated correctly atter changing pitch setting For technical details ask your dealer and factory Single side blinds Optional The air strea...

Page 62: ...er watercourses lakes and coastal waters and from nature reserves B Alternatively the sprayer can be filled in the field where the spraying is to take place If so choose a different location for each refilling If no other requirements of distances exist the filling should not be established closer than 1 300 metres from public or non public water supplies for drinking purposes and 2 50 metres from...

Page 63: ...aters and from nature reserves B Alternatively the sprayer can be filled in the field where the spraying is to take place If so choose a different location for each refilling If no other requirements of distances exist the filling should not be established closer than 1 300 metres from public or non public water supplies for drinking purposes and 2 50 metres from surface water watercourses lakes a...

Page 64: ...ter to a uniform liquid The standard agitation has 2 mm ventury nozzles The ventury nozzle B allows an effecient agitation of the main tank content Clean water tank The clean water tank is located at the top and integrated in the main tank design It is used for washing hands gloves and cleaning clogged nozzles etc Unscrew the cap A to fill the tank Open the tap B for clean water WARNING Although t...

Page 65: ...al legislation in force at any time ATTENTION The water supply should be provided with a meter to avoid spillage by over filling Follow local legislation in force at any time Filling the rinsing tank The rinsing tank is integrated with the main tank Capacity 40 60 or 100 litres for 400 600 1000 and 1200 litres main tanks litres for 2000 The illustration shows the location of the rinse tank Fill th...

Page 66: ...lean water tank The clean water tank is located at the front and integrated in the main tank design It is used for washing hands gloves and cleaning clogged nozzles etc WARNING Although this tank is completely separate from the main tank and should only be filled with clean water this does not mean that the water is suitable for drinking Drain valve The valve for safe draining is located on the un...

Page 67: ...e fan gear lever to neutral position engage the pump and set P T O at 540 r min 4 Open TurboFiller lid Measure the correct quantity of chemical and fill it into the hopper 5 Engage the hopper transfer device by opening the TurboFiller suc tion valve and the chemical is being transferred to the main tank 6 Engage the flushing devise to flush the hopper If powder chemicals are filled the flushing de...

Page 68: ...er and chemical containers are done in the following two ways When TurboFiller lid is open For cleaning empty containers Put container over the rotating flushing nozzle in the middle of the TurboFiller so that the nozzle is inside the container Press the Chemical Container Cleaning lever and the TurboFiller suction valve at the same time to activate the flushing nozzle in the middle of the TurboFi...

Page 69: ...ctivated Air condition on off ventilator on the radiator on off etc That auxiliation in voltage do affect the Spray Computer Installation of control unit brackets Find a suitable place in the tractor cabin to mount the control units Best recommended position is to the right of the driver seat The supplied tractor pillar bracket A has a hole spacing of 100 and 120 mm that fits most tractors Threade...

Page 70: ...the pressure in the remaining spray line change 1 Section valves When up off When down on 2 Pressure up down for less pressure for higher pressure an optional function SV operating unit 1 Manual pressure regulation turn left for less pressure right for higher pressure 2 The section valve No adjustment is needed SB 3012 or SB 3014 etc Are the control boxes for motorised operating units The operatin...

Page 71: ...t in order to obtain pressure equalisation Cleaning the pressure filter 4 Stop the tractor engine Unscrew they filter by turning left Wash the filter in soap water put it back in to the filter body and fit it to the operating unit SB 3012 or SB 3014 etc Are the control boxes for motorised operating units The operating unit CB2 CB4 etc A constant pressure operating unit allows to turn off one secti...

Page 72: ...al bypass valve Open the valve to let X amount pump flow return freely to tank this provides a pressure drop in the system and allows the pressure to come very low Clock wise closing Anti clock wise opening Hydraulic control boxes All according to boom model and specifications in hydraulic functions If the boom is equipped with electro hydraulic functions the control box can be as illustrated Wher...

Page 73: ...t fitted inside the Joystick Connect the power plug to 12 V and connect the universal connection plug to the sprayer Push the leaver joystick forward without pressing a button and the lift goes up upper site down Press forward the leaver Joystick and press on top left bottom and left boom wing fold out supersite it folds Cannon L M T Hydraulic engine 180º turn 1 double acting outlet Spout lifting ...

Page 74: ...10 to 80º compared to horizontal The spout can be rotated180º by another double acting outlet This allows treatment to either side independet of driving direction The hydraulic adjustment The joystick activates the solenoids on the hydraulic block The oil flow is from the tractor is deferent from model to model Adjusted the flow on indicated Allen bolt in slows down out speeds up The boom must mov...

Page 75: ...ressure Also access to Settings the menu where time delay and respond time to vegetation sensors are programed See separate manual 4 Automatic or manual mode of the on off function if vegetation sensors are fitted Vegetation sensor is optionally equipped Opens and closes automatically if tree or bush is detected A time delay in opening and closing is programed in the control box either HC3100 or H...

Page 76: ...R real P programed 21 Remaining capacity according to tank level 22 Time 23 Tank level 24 Rate controller in ON or OFF 25 Optional vegetation sensors 26 Section of operating unit Above picture illustrates the rate controller Spray computer DB3620 It is the largest in the rate controller family 3600 with colour display The rate controller DB3610 is very similar in function but smaller on the screen...

Page 77: ... is 9 Bar If speed is higher than 6 km h the rate controller will not push up the pressure as the programed max speed is 6 km h Spray mist continues to flow through the nozzles when we are beyond the limits in the Dead zone but the programed dose rate is no longer achieved If speed is higher than the limit we apply less dose rate per Ha as the pressure do not follow the high speed ...

Page 78: ...the adjustment by opening both sections at the same time or one by one If the operating unit is correctly adjusted the pressure always remains unchanged ATTENTION It is recommended to carry out this adjustment as close to the intended working pressure as possible ATTENTION Carry out this adjustment every so often as somebody may accidentally change the position of the pressure equalisation valve A...

Page 79: ...ge or runoff of residue into watercourses wells springs pools etc The fluid remaining after rinsing the equipment cannot be disposed of down a sewer It must be emptied into a suitable soakaway 4 Cleaning starts with calibration A properly calibrated mistblower ensures a minimal amount of fluid remaining 5 It is good practice to clean the mistblower immediately after use leaving it safe and ready f...

Page 80: ...ses lakes and coastal waters and from nature reserves B Alternatively the sprayer can be filled in the field where the spraying is to take place If so choose a different location for each refilling If no other requirements of distances exist the filling should not be established closer than 1 300 metres from public or non public water supplies for drinking purposes and 2 50 metres from surface wat...

Page 81: ...ave been in contact with the chemical Before opening the distribution valves and spraying the liquid out decide whether this should be done in the field again or on the soakaway 6 After spraying the liquid out stop the pump and fill at least 1 5 of the tank with clean water Note that some chemicals require the tank to be completely filled Add appropriate detergent and or deactivating agent e g was...

Page 82: ...n empty close the TurboFiller suction valve again VI Turn the suction valve towards Main tank and the pressure valve towards Spraying and spray the liquid in the field just sprayed Cleaning of Main tank 5 Turn the suction valve towards Rinsing tank and the pressure valve towards Internal Tank Rinsing Remove the filling strainer to avoid any cleaning shadows behind it 6 When another 1 6 of the cont...

Page 83: ... Close AgitationValve no agitation 3 Engage the pump and spray the water from the rinsing tank in the field until all nozzle tubes nozzles have been flushed with clean water 4 Disengage pump again ATTENTION It is advisable to increase the forward speed double if possible and reduce the pressure to 1 5 bar 20 psi when spraying diluted remaining liquid in the field just sprayed ATTENTION If the spra...

Page 84: ...s on lubrication are as follows 1 Lubricants to be used See Recommended lubricants 2 Operating hours before next lubrication ATTENTION If the sprayer is cleaned with a high pressure water cleaner the whole machine should be lubricated Recommended lubricants BALL BEARINGS Universal Lithium grease NLGI No 2 2 SHELL RETINAX EP2 CASTROL LMX grease OIL LUBRICATION TOTAL Transmission TM SAE 80W 90 Castr...

Page 85: ...l pivoting telescoping and moveable parts on all boom and spout types every 100 hours It is a general illustration functions such as Varia and others might not be present on your machine Stop tractor engine while servicing the machine ...

Page 86: ... every 150 hours To secure the folding sequence of the bi folded booms a by pass valve C is mechanical activated when the hinge touch it The position of the by pass valve might needs adjustment t secure the folding sequence Loosen the two 8 mm bolt from the back side position the by pass valve in such a way to be activated the outer boom wing in folded over inner section The hydraulic upright has ...

Page 87: ...ed every 50 hours to avoid unnecessary wear and tear When the chain is worn it is recommended to change all parts as a new chain on worn sprockets will wear faster Diaphragm pump Grease the pump every 50 working hours or once a month through the grease nipple located at the crankshaft axle The grease travel along the grooves in the crankshaft to reach the crankcase where it is distributed around b...

Page 88: ...the season some extra time should be dedicated to the equipment before storing it during the winter time It is recommended you store it in a place where it cannot be affected by freezing temperatures Put at least 10 litres of anti freeze covering 33 of the inside of the tank and turn the pump for a few minutes so that the entire circuit is filled by the solution As anti freeze is an oily solution ...

Page 89: ...he transmission shaft protection guard Replace any damaged parts as required Re tighten the bolts of the wheels and the areas under the greatest stress or torque Check adjust tyre pressure Check adjust pressure in pump pressure pulsation damper Grease the diaphragm pump Every 100 working hours Drawbar Grease the drawbar or ball of the mistblower Check that the pivoting axles are not blocked or def...

Page 90: ...move the pressure filter unscrew the filter housing to inspect and clean the filter When you reassemble the filter grease the o ring There are different mesh sizes See the section Technical specifications Filters and nozzles Inspect daily the oil level on the gear box Vine sprayers at the galls level indicator Orchard sprayers at the glass indicator on the gear box Air sprayers with axial fan equi...

Page 91: ...ced when their unit flow varies more than 10 Worn or damaged nozzles may cause crop damages or insufficient results Every 1000 working hours Gearbox oil change Change the oil after the first 150 working hours then every 1000 working hours or once a year which ever comes first Run the mistblower until the gearbox has reached normal operating temperature before draining the oil Clean the pump and ar...

Page 92: ...the transmisson shaft between pump and gearbox is dismantled for cleaning inspection and lubrication 1 Remove the protection cover between pump and main tank 2 Detach the cardan joints from the pump and gearbox shafts 3 Detach the suction and pressure hoses and the 4 bolts holding the pump Lift the pump away 4 Pull the transmission shaft out of the tunnel 5 Separate the male and female part of the...

Page 93: ...shaft with the hand and make sure that the connecting rods are ascending and decending respectively If not change the position of the connecting rods The first connecting rod must be assembled towards the right hand side SV operating unit The SV operating unit open and close via a pilot line as in picture A a small piston activated by the solenoid opens up a small hole hereinafter the liquid press...

Page 94: ...Therefore the motor keep turning unlimited It will burn the fuse Pull out the clip as illustrated lift gently up the gear motor replace the micro switch as illustrated in the picture showing the gear motor end Sealing in the operating unit Wear and tear parts in the on off function of the valve needs to be replace if the nozzle keeps on spraying weakly after closing a section or the main valve ...

Page 95: ...C up to overlap the last notch on valve body Screw on and lock up to beat the nut holding the handle while tightening WARNING to operate the gear motor unit 1 install 1 25A fuse on 12Vdc line The mark on lock A and gear motor cam must be aligned as illustrated These marks are referred to notch on gear motor crankcase To obtain the correct position connect the brown cable to pole of battery and the...

Page 96: ...entation to built up If it built up and drop of in uneven locations it creates unbalance in the air kit and destroys drive line and the air kit it self Rinse the fan blade and inner fan house wall and back end of the air kit The axial air is designed with natural drain that will let the water out on left and right side Do not rinse with high pressure on sealing as e g in the centrifugal clutch are...

Page 97: ...m correctly afterwards ATTENTION When you remove the crankcase covers you will see that there are 2 valves that are slightly different from the rest For correct operation remember to fit them in the same position and location as before Diaphragms Remove the diaphragm cover The diaphragm can then be replaced If the liquid has leaked to the inside of the crankcase grease the pump thoroughly Make sur...

Page 98: ... be used see Recommended lubricants below 2 Recommended intervals Shown in hours or with a symbol for occasional maintenance 3 Amount to be used Only shown if an amount is specified ATTENTION If the sprayer has been cleaned with a high pressure washer lubrication of the entire machine is recommended Recommended lubricants What to Lubricate Lubricant Type Factory Use Recommended Alternatives BALL B...

Page 99: ...mplete when lubricating the different grease points on the sprayer according to the specifications Alternative method 1 Count the strokes until you have 10 grams of grease piled up on the scale A 2 Now you can figure out how many strokes to use for applying a certain amount of grease to a lubrication point Greasing the Pump The pump is greased as follows 1 Factory greased 300 g grease into each lu...

Page 100: ...p When operating the pump it MUST be greased every 50 hours with 30 gram grease into each lubrication point ATTENTION In order to avoid excessive wear it is important to use a recommended lubricant See Recommended lubricants on page 83 ATTENTION The pump MUST be stopped during greasing ...

Page 101: ...he heads A WARNING To avoid damages in case of a free falling pump use lifting gear and a steel shackle with at least 3 5 tonnes max tensile strength NOTE Pump weight is approximately 75 kg Pump Valves and Diaphragms Renewal 1 Lift off the plastic covers C with your hands A by pulling with the finger tips while pushing with the thumbs in the centre as shown in B A B A A ...

Page 102: ...phragm bolt 5 90 Nm 11 Refit the plastic covers C NOTE The diaphragm bolt on 1000 r p m pumps must be secured with locking compound ATTENTION Before tightening the 4 bolts for the head 2 the diaphragm must be positioned between centre and top to ensure correct sealing between diaphragm pump housing and diaphragm cover Turn the crank shaft if necessary Re lubrication after assembly After disassembl...

Page 103: ...thetic bearings and the protection guard 3 R emove the inner bush from the protection guard 4 Re assemble in the reverse order using new parts if necessary Remember to assemble the chains again 5 Grease the bearings ATTENTION Only use original HARDI parts to repair the driveshaft Replacing the driveshaft crossheads 1 Remove the protection guard as described previously 2 Remove the Seger rings 3 Pr...

Page 104: ... the mistblower 2 Replace the o rings and repair any possible leaks 3 Empty the mistblower completely and let the pump work for five minutes Open all the valves to drain as much water as possible from the circuit 4 Pour approximately 50 litres of anti freeze mixture in the tank 1 3 anti freeze and 2 3 water 5 Start the pump and operate the controls of the 3 way valves operating unit etc so that th...

Page 105: ...proceed as follows 1 Remove the tarpaulin protecting the machine if there is one 2 Fit the pressure gauge again Replace the old Telfon tape 3 Connect the equipment to the tractor including electric wires and hydraulic cables 4 Check the brake 5 Empty the tank of any remaining anti freeze 6 Rinse out the entire fluid circuit with clean water 7 Fill the tank with clean water and check all functions ...

Page 106: ...ompletely This reduces the pump s performance 5 Poorly re assembled pumps especially diaphragm housings causes the pump to suck air and hence reduces or decreases the pump suction 6 Hydraulic components that are contaminated with dirt result in rapid wear to the hydraulic system Therefore ALWAYS check that 1 Suction pressure and nozzle filters are clean 2 Hoses have no leaks or cracks especially t...

Page 107: ...product is being used check that agitation is on Worn nozzles Check that the air flow does not exceed 10 Tank suction clogged Check the suction tube Air suction Reduce revolutions in the PTO Increase in pressure Pressure filters blocked Clean the filters Foam formed Air in the circuit Check the o rings gaskets hoses and suction fittings Excessive agitation Reduce revolutions in the PTO Check the v...

Page 108: ...s that hold the air kit are loose Tighten the nuts The clutch pads are broken or worn Change the pads and the clutch springs or replace the clutch for a new one Vibrations or noises in the gearbox The gear is not properly engaged Move the gear lever to the correct position Worn gears Replace the gears Oil level below minimum Fill to the correct level and check for possible internal damage ...

Page 109: ...rcuit In the event of power fault the CB operating unit can be used manually First disconnect the wire from the control box Then manually turn the green throttle valve on each electric motor to open or close the valve The problem may result from a blown control box fuse ...

Page 110: ...1274 741 513 981 365 600 1542 1798 1200 1350 741 513 1200 372 1000 1880 2013 1426 1612 926 678 1430 430 1200 1880 2013 1615 1708 926 678 1430 450 A B C D E P Kg 400 2000 2050 2300 892 663 365 600 2000 2050 2300 892 663 372 1000 2215 2050 2390 926 678 430 1200 2215 2050 2390 926 678 450 D A B F C E D A B C ...

Page 111: ...63 7 Pump model 321 10 SI unit Imperial unit Factor Weight kg lb x 2 205 Surface area ha acres x 2 471 Length cm in x 0 394 m ft x 3 281 m yd x 1 094 km mile x 0 621 Speed km h mile h x 0 621 km h m s x 0 277 Volume Surface area l ha gal acre x 0 089 Volume ml fl oz x 0 0352 Torque l Imp pt x 0 568 l gal x 0 22 Pressure bar lb inv p s i x 14 504 Temperature C F C x 1 8 32 Power kW hp x 1 341 Torqu...

Page 112: ...2 45 3 7 50 3 7 25 22 3 0 30 3 3 37 3 6 40 4 0 44 4 8 50 4 8 Maximum pressure 25 bar Weight 23 2 kg Normal working revolutions 540 r p m 321 10 r min 300 400 500 540 600 700 bar l min kW l min kW l min kW l min kW l min kW l min kW 0 39 0 3 52 0 4 65 0 5 70 0 6 78 0 7 91 0 8 5 39 0 3 52 0 5 65 0 6 70 0 6 78 0 7 91 0 8 10 39 0 7 52 0 9 65 1 1 70 1 2 78 1 4 91 1 6 15 39 1 0 52 1 4 65 1 7 70 1 8 78 2...

Page 113: ... 3 80 164 4 60 15 70 2 40 92 3 20 115 3 90 124 4 40 137 5 00 161 5 90 20 68 2 90 90 3 90 113 4 80 122 5 40 135 5 90 158 7 00 Maximum pressure 20 bar Weight 52 6 kg Normal working revolutions 540 r p m 363 7 Diaphragm Filters and nozzles Filter mesh width 30 mesh 0 58 mm 50 mesh 0 30 mm 80 mesh 0 18 mm 100 mesh 0 15 mm Temperature and pressure range Working temperature range 2º 40º C 36ºF 104ºF Pre...

Page 114: ...eached the end of its useful working life it must be thoroughly cleaned The tank hoses and synthetic fittings can be incinerated in an authorised disposal depot The metal parts can be scrapped Always comply with existing local regulations Materials used Tank MDPE Hoses EPDM Valves mainly PA FG Fittings PA FG ...

Page 115: ...lters 74 102 FIX 45 Foam formed 102 G Gearbox 22 Gear motor crankcase 90 Grease or oil 80 Greasing the Pump 94 H HB 3610 40 68 HB 3620 41 HC 3100 control 69 Hours 95 Hydraulic 101 Hydraulic adjustment 53 Hydraulic control boxes 67 Hydraulic pressure 38 Hydropneumatic spray system 33 I Identification plate 11 IRIS system 34 J JET 44 Job boxes 40 41 Joystick S selector 68 L LINER 27 Loss of pressure...

Page 116: ...Spart parts For updated information on spare parts visit www agroparts com Here you can access information on all spare parts when you register for free ...

Page 117: ......

Page 118: ...ILEMO HARDI S A U Poligono Industrial El Segre 712 713 25080 Lleida SPAIN ...

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Hardi ZENIT 1000, Original Instruction Book

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Summary of Contents for ZENIT 1000

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