1
Thank you for purchasing Happy Trails products. Our products are proudly hand made in Boise Idaho,
USA. If you have any questions or concerns about the installation of this product, please contact us di-
rectly at 1-800-444-8770 or e-mail [email protected].
Before you begin, place the bike on a hard level
surface where you have room to work. Lay out
the parts included in this kit and compare to the
parts in these instructions. If any parts or hard-
ware are missing, contact us immediately at the
number listed above.
IMPORTANT!!!!
When installing Happy Trails racks, leave all bolt
connections loose until the entire product is in-
stalled. Then go back and tighten all connec-
tions. We recommend the use of thread locking
compound.
Disassembly
Remove the turn signals from their locations.
Remove the upper passenger peg mount
bolt.
Yamaha XT250 SL Rack htp9-5-2
Step 1
Installation is the same for both sides. Using
the 8x20 bolts, mount the grab handle
mounts loosely as shown in picture. Attach
the side racks to the grab handles using
8x55 bolts, 5/8” OD x 1 1/4” long spacers &
8mm nuts. Attach the side rack to the pas-
senger peg mount using 8x25 bolts.