Hansa C13 PTO Operation, Maintenance And Safety Manual Download

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HANSA NEW ZEALAND

+64 7 849 4749 [email protected]

www.hansaproducts.co.nz

HANSA AUSTRALIA

1800 426 722 [email protected]

www.hansaproducts.com.au

Operation, maintenance and safety manual

All operators must fully read and understand

this operator’s manual

before using the chipper.

Keep this manual for future reference.

Summary of Contents for C13 PTO

Page 1: ...aproducts co nz HANSA AUSTRALIA 1800 426 722 info hansaproducts com au www hansaproducts com au Operation maintenance and safety manual All operators must fully read and understand this operator s manual before using the chipper Keep this manual for future reference ...

Page 2: ...3 FIT THE OUTLET CHUTE C21 PTO 4 FIT THE INLET CHUTE 4 PREPARE PTO DRIVE SHAFT 5 SAFETY 5 OPERATOR COMPETENCY 5 IDENTIFYING HAZARDS AND RISKS 6 OPERATION 6 SAFE SETUP PROCEDURE 7 SAFE OPERATING PROCEDURE 7 STARTING PROCEDURE 9 SHUTDOWN PROCEDURE 9 STORAGE 9 TROUBLESHOOTING 9 WHAT TO DO IF 9 MAINTENANCE 10 KNIFE RE SHARPENING AND KNIFE REPLACEMENT 11 ANVIL ADJUSTMENT 13 BELT TENSION 13 BELT REPLACE...

Page 3: ... blocks acreages along with use by semi commercial garden maintenance contactors Do NOT use the chipper for any other purpose Organic wastes include Prunings stalks roots vegetable matter hay grass bark Dry manure Branches Palm fronds Dead and hard timbers Note these will dull the knives faster Paper or cardboard Do NOT process Flax root balls Soil bones sand grit stones metal If you have any ques...

Page 4: ...ied 16 mm spanner to fit the inlet and outlet chute 17 mm spanner to fit the inlet and outlet chute Two 24 mm spanners to fit the fixed inlet chute on the C13 Parts supplied for assembly All fasteners included to fix inlet chute and outlet chute onto the chipper Inlet chute Fixed outlet chute if you have purchased a fixed outlet chute C13 model ...

Page 5: ...ssembled on the chipper All the fasteners bolts nuts and washers are attached to their respective components Fit the outlet chute C13 PTO Slide the outlet chute over the black cutting rotor onto the chipper body the open side of the chute is facing the engagement handle Fix the outlet chute to the chipper body by tightening the bolts using a 16 mm and 17 mm spanner Tighten the two bolts and the ba...

Page 6: ...utlet using a 10 mm spanner Ensure the spring washer is between the bolt head and washer Tighten the outlet chute locking handle to secure the outlet chute to the chipper body Note The outlet chute locking handle will be in the documentation package Fit the inlet chute Fix the inlet chute place the inlet chute onto the chipper body with the black rubber flap sandwiched in between and ensure all th...

Page 7: ...ly local regulations may restrict the age of the operator Do NOT allow persons with reduced physical sensory or mental capabilities or lack of experience and knowledge to operate the machine Line up holes and insert the bolts washers and nuts ensuring the big washer is touching the bolt head Prepare PTO drive shaft When attaching the PTO model to a tractor for the first time it may be necessary to...

Page 8: ...p Sound Damage to hearing Always wear hearing protection when operating the machinery Discharge material Eye injury minor cuts Always wear safety glasses when operating the machinery Do NOT put any body part in front of the outlet chute Do NOT face the machinery in a place where the outlet chute is directed on a hard surface Feeding material Cuts and scrapes Wear safety gloves Wear tight fitting l...

Page 9: ...to chipper Wear clothes that sit tightly Avoid scarves and any items that can get caught in the chipper Keep your face and body away from the inlet chute Stand clear of the discharge cone even when no material is being fed into the machine Before starting the chipper ensure that the inlet chute and housing are clear of any leftover material Place the chipper on even ground and direct outlet chute ...

Page 10: ...hat are too large The chipper can easily stall Put soil sand grit stones glass pieces of metal or other foreign objects into the chipper This will damage the sharp edge of the cutting knives and can rebound and injure the operator Put root balls and dead wood into the chipper This dulls the knives quickly Overload the chipper If the cutting rotor is slowing down feed the material in slower Allow p...

Page 11: ...y to achieve a PTO speed of 540 rpm WARNING Do NOT exceed PTO speed of 650 rpm Exceeding 650 rpm will cause chipper damage which could lead to injury Ensure the chipper is firmly on the ground during operation Storage Store the chipper out of the reach of children Store the chipper out of the rain Water can rust the steel body of the chipper Troubleshooting What to do if The chipper slows down and...

Page 12: ...clean at all times To service or inspect the equipment or to change an accessory you must Switch the tractor engine off Wait until the cutting rotor and engine are at a complete standstill before opening the cutting rotor housing Disconnect the PTO drive shaft from the tractor Initially after 2 working hours Check for any loose nuts and bolts Check belt tension refer to belt tension section The be...

Page 13: ...ptional Surface grinder Coolant Remove the knives for sharpening Open the outlet chute rotate the cutting rotor to gain access to the knives then engage the belt drive to stop the cutting rotor from rotating Use a 13 mm or 17mm for C21 PTO ring spanner to remove the knives from the rotor There are five bolts that you must remove to do so Be careful not to drop the nuts bolts or knives into the chi...

Page 14: ... the knife holding block After sharpening the width of the knives will have been reduced therefore the gap between the knives and anvil may require adjustment This gap is tapered out slightly to allow for a small amount of movement in the rotor as it bites into the wood If there is not enough clearance the knife edge may touch the anvil through deflection when cutting heavy branches and damage the...

Page 15: ... or set right back the gap between the knife holding block and anvil should be 4 5 mm The anvil can be adjusted through the mounting slots When this has been set tighten the three M10 countersunk anvil bolts using a torque wrench to 50 Nm and then make further adjustments with the knives as described above Turn the cutting rotor slowly by hand to check that it turns freely Belt tension Correct bel...

Page 16: ...e the PTO drive shaft from the chipper and remove the belt guard three M8 cap screws requiring a size 6 Allen key to remove Loosen the clamping and adjusting nuts refer to diagram below using a 17 mm spanner Check the condition of the belts If they are in poor condition they will need to be replaced see the Belt replacement section on the following page Adjust the position of the idler using the a...

Page 17: ... PTO C21 PTO General Length 1260 mm 1400 Width 930 mm 1060 Height 1540 mm 1950 Weight 177 kg 307 kg Power supply Horsepower range 17 45 HP tractor 20 55 HP tractor Cutting System Disc speed 1500 RPM 1500 RPM Disc dimensions 560 x 12 mm 650 x 20 mm Shaft diameter 31 75 mm 50 mm Knives 2 2 Feed System Chipping capacity 90 mm 130 mm Feed type Gravity fed self feeding Gravity fed self feeding Inlet ch...

Page 18: ...als Decal Description Location General machine safety and inlet chute considerations Side of inlet chute PIC guard hazard and nominal rotation Top of PIC guard Belt guard hazard Rotor housing front next to the belt guard Bearing guard entanglement Next to bearing guards x2 for C13 PTO ...

Page 19: ...19 17 Rotor and housing safety fixed chute C13 model only Top face of outlet chute Outlet chute and deflector hazards C13PTO only Outlet deflector Outlet chute safety Swivel chute models only Outlet chute PTO shaft and three point linkage safety Housing front beside belt guard ...

Page 20: ...Warranty is available to domestic non commercial and commercial customers excluding commercial customers in the business of plant equipment hire All HANSA products that have not complied with the Extended Warranty registration and maintenance requirements are entitled to the Non Registered warranty period set out below Any authorised HANSA dealer is further authorised to repair or replace any part...

Page 21: ...ch you purchased your HANSA product Conditional Warranty This is a HANSA extended warranty period for products that are Purchased from an authorised HANSA Dealer Registered at the time of sale through the Hansa Chippers website www hansachippers com registration Serviced by a HANSA Dealer in accordance with the Hansa service schedule using genuine HANSA parts Meeting all other warranty requirement...

Page 22: ...ator on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of following the maintenance schedule to the owner operator Manual Emphasise the importance of reading and understanding the manual in full before initial operation of the chipper It is the retailers responsibility to ensure that this c...

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