Halton Capture Ray KVL-UV Operator'S Manual Download

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Operators Manual

for

Capture Ray

(UV)

Manual provides

Operation, Maintenance and Service Instructions

Form#: OM010_CAPTURE RAY (UV)

Date: July 2017 - Rev4

Capture Ray

Hoods with UV Technology

KVE-UV, KVC-UV, KVL-UV, KVW-UV

Summary of Contents for Capture Ray KVL-UV

Page 1: ...rators Manual for Capture Ray UV Manual provides Operation Maintenance and Service Instructions Form OM010_CAPTURE RAY UV Date July 2017 Rev4 Capture Ray Hoods with UVTechnology KVE UV KVC UV KVL UV KVW UV ...

Page 2: ...andard The cassette access plate includes a hinged door for ease of maintenance and replacement of the UV bulbs The cassettes are mounted on a rack and are easily removed by disconnecting the electrical connectors on the cassettes end The UV cassette access door comes equipped with safety switches If the door is not secured in the closed position the system will not operate The control panel is co...

Page 3: ...odes prior to installation special requirements may be necessary depending on local building material construction Important note Do not leave unit s exposed to extreme temperatures for an extended period of time this may cause the protective PVC coating around the unit s to become very difficult to remove 2 Position the hood near the actual installation site In case of multiple hoods check the en...

Page 4: ... hood Note The selector switch on the control panel controls the exhaust fan operation Please see job specific wiring connection information in the job submittal drawings and an additional wiring diagram is included in the electrical control box shipped with the job Additional copies may be obtained from the factory if this wiring diagram is missing or lost Please be prepared to provide the job or...

Page 5: ...5 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN BACKSPLASH INSTALLATION ...

Page 6: ...6 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN HOOD INSTALLATION DETAILS ...

Page 7: ...7 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN EXHAUST DUCT CONNECTION DETAILS ...

Page 8: ...8 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN SPLICE STRIP U CHANNEL ASSEMBLIES ...

Page 9: ...9 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN CLOSURE PANEL ASSEMBLY SINGLE HOOD ...

Page 10: ...10 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN CLOSURE PANEL ASSEMBLY ENDTO END HOODS ...

Page 11: ...11 Capture Ray UV Operation Maintenance Manual OM 010 072017 rev4 EN CLOSURE PANEL ASSEMBLY BACKTO BACK HOODS CLOSURE PANEL ASSEMBLY ENDTO END BACKTO BACK HOODS ...

Page 12: ...d which allows the air balancer to easily set up the exhaust fan to draw the correct exhaust CFM through the hood based on measuring the static pressure of the exhaust plenum On the Capture Jet line of hoods Halton supplies T A B Testing And Balancing ports for measuring the negative static pressure drop through the filters and also the positive Capture Jet plenum pressure These ports are located ...

Page 13: ...e static pressure of the Capture Jet plenum and adjust the Capture Jet fan speed only if the pressure reading is different than the T A B port pressure specified on the job specific submittal drawings measured reading outside of plus or minus 0 05 w c Adjustments to the Capture Jet fan can be made with the speed controller supplied with the fan This speed controller will be mounted inside the Capt...

Page 14: ...e up air should be brought into the space to balance the exhaust air leaving the space through the hoods Kitchen exhaust hoods will not perform according to design if supply or make up air is inadequate After the exhaust and supply airflows have been properly balanced a final inspection should be made to ensure proper system operation UV with Light Sensor Halton s Capture Ray hoods are equipped wi...

Page 15: ... This means it is time to clean the lamps in the UV cassettes found in the grease plenum of the hood If the output has dropped below 80 of new and the lamps have less than 500 hours since they were last cleaned a Replace UV alarm appears on the control panel This means the lamps are pro ducing a reduced amount of UV light and should be replaced Contact your local Authorized Service Agent for repla...

Page 16: ...al of the KSA primary filter and cleaning process After removing the KSA filters remove the GPS filters Lift the GPS filter upwards until the bottom of the filter clears its track swing the bottom out forward and pull the filter downwards to clear the upper track Replace the GPS filter by reversing the above instruction Primary Filter Removal Instructions Grasp Right hand filter Slide filter up Li...

Page 17: ...late and grease vapors to be con verted into organic compounds As a result excessive grease will accumulate in the duct work and more frequent duct cleaning costs will occur In order to clean the UVC bulbs one will need to shut off the electrical power to the system at the control panel Once the appliance cook top has cooled the cassettes which hold the UVC bulbs will need to be removed The first ...

Page 18: ...ose the access door and turn the black knobs until the door is securely closed NOTE The frequency of cleaning the UVC bulbs will be reduced when a routine cleaning schedule for the KSA and GPS filters is diligently followed The conversion of the grease particulate and grease vapors into an organic compound is dependent upon the efficiency of the UVC bulb UV Bulb Status Indicator Panel A UV bulb st...

Page 19: ... the hood remove the screws from the end caps 3 2 Unplug the lamps from lamp sockets 4 3 Carefully slide each bulb through the lamp grommets 4 Remove the lamp grommets 2 and replace with new grommets 5 Carefully slide the new lamps through new grommets and re connect lamp sockets 4 6 Re install end caps 3 and attach with screws ...

Page 20: ...FUNCTION AT ANY TIME FANS WILL REMAIN ON FOR 15 MIN AFTER EXHAUST FAN SWITCH IS TURNED OFF H TR 15 MIN DELAY OFF TIMER N 1 2 TR 1 3 4 TEMP SENSORS C R1 R1 1 R2 7 8 R2 1 120V ADDITIONAL RELAY NOTE THE USE OF R2 IS OPTIONAL 120 VOLTS ACROSS R2 COIL CONTACTS WILL ACTUATE R2 WHICH WILL START THE FAN CIRCUIT IT CAN BE USED WITH A REMOTE SWITCH OR OTHER ACCESSORY TO START THE FAN 120V SWITCHED R 5 6 GRO...

Page 21: ...ther local or remote ON OFF operation Interlock with fire system Touch screen user friendly interface Total number of UV hours operation monitored as well as hours since last UV tubes cleaning Alarms o Low airflow o Filter removed o UV door open o UV failure o Clean UV o UV end of life o Fire Compact size 12 x 18 x 5 Optional light switch Touch Screen 24VDC and Communication Cable Terminal Block 2...

Page 22: ... mode if required by local fire code Make up fan will turn off or remain off UV is turned off or remains off Main Screen System ON OFF Status Display UV Status Display Button to switch to UV hours of operation Button to switch to Alarm Screen System ON OFF toggle switch To turn the system ON touch the ON OFF toggle switch on a Main screen Exhaust and make up fan are turned on UV is ON Note System ...

Page 23: ... those statistics The number of hours since last cleaning has to be reset after each UV lamp cleaning If UV lamps are replaced with new ones both statistics the total number of hours and since last cleaning have to be reset To reset any of those statistics press corresponding Reset button This operation is password pro tected so a password data entry window will pop up Touch Name or Password field...

Page 24: ...be logged in New screen shows that you are logged in as User 0000 Exit the security screen by pressing the Exit button You will be taken back to the UV Info screen already logged in as User 0000 To reset any of those statistics press corresponding Reset button Number of hours since last cleaning has been reset to 0 Press Main to switch to the main screen ...

Page 25: ...atus If all alarms are cleared the screen switches automatically to Main and back lights turns green You can navigate manually from the Alarm info screen back to Main screen however the back light remains red for as long as any alarm is active Fire Screen Fire alarm has its own dedicated Fire alarm screen If during operation the Fire input is activated the screen automatically switches to FIRE ala...

Page 26: ...e To reset those statistics a user name and password are required UV stays on when alarm active Filter removed when during operation a filter is removed from a hood contacts connected to terminals 17 and 1 will activate this alarm UV in affected hood is turned off UV door open if during operation any of hood UV access door is open contacts connected to terminals 16 and 1 will activate this alarm U...

Page 27: ...ntenance Manual OM 010 072017 rev4 EN Field Wiring to UV Control Panel The panel requires 120V 60Hz 5Amps supply All field wiring is low voltage 24VAC 20 EFO Jumper Install EFO Jumper if Exhaust Fan is required to be ON in fire mode ...

Page 28: ...Job Name Street Name City State Zip Code Equipment Start Up Date Product Serial Numbers Contact Information Contact Name Title Chef Kitchen Mgr Facility Mgr Property Mgr etc Facility Management Company Name if applicable Email Phone Number Cell Number Fax completed form to Halton Company Attention Service Department Fax 270 237 5700 Halton Indoor Climate Systems Attention Service Department Fax 90...

Page 29: ...fied third party No claims for labor charges will be approved for payment if work commences without prior authorization by Halton Purchaser shall pay incurred premium labor charge including overtime weekends and holidays Travel time service charges miscellaneous tools material charges and labor charges resulting from inaccessibility of equipment will not be paid by Manufacturer This LIMITED WARRAN...

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