Guyson Euroblast PF Operating & Maintenance Instructions Download

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Guyson International Limited

Snaygill Industrial Estate

Keighley Road

Skipton

North Yorkshire

BD23 2QR

Tel:

01756 799911

E-mail:

[email protected]

Fax:

01756 790213

Website:

www.guyson.co.uk

Euroblast PF Range

Operating & Maintenance Instructions

Machine

Serial No.

Customer

A/C No.

Summary of Contents for Euroblast PF

Page 1: ...Industrial Estate Keighley Road Skipton North Yorkshire BD23 2QR Tel 01756 799911 E mail info guyson co uk Fax 01756 790213 Website www guyson co uk Euroblast PF Range Operating Maintenance Instructi...

Page 2: ...tings 21 5 1 Blast settings 21 5 1 1 Blasting pressure 21 5 1 2 Media control valve 22 5 1 3 Stand off distance 24 5 1 4 Angle of blasting 24 5 2 Extraction settings 24 5 2 1 Dust collector 24 5 2 2 C...

Page 3: ...4 7 3 1 Emptying media 55 7 3 2 Ball valve 56 7 3 3 Exhaust valve 57 7 3 3 1 Spare parts 57 7 4 Quarterly 61 7 4 1 Blast gates 61 8 FAQ s 62 9 Spares and servicing 64 9 1 Spare parts identification 65...

Page 4: ...ential risks and or hazards associated with their processes ATEX ZONE DESIGNATION The ATEX Directives 2014 34 EU product requirements and 99 92 EC user requirements are implemented by the Equipment an...

Page 5: ...rrosion surface preparation for bonding Turbogrit Carbon steel grit Turbobead Carbon steel shot Cleaning deburring and peening Flexgrain Soft iron shot Cleaning without dimensional change Turbonox Sta...

Page 6: ...05 2019 Page 6 A data sheet is available for each of the media listed in the table giving more specific details of the product applications and mesh sizes Contact Guyson International Ltd for further...

Page 7: ...1480 Turntable diameter mm 400 600 750 750 900 900 Evenly distributed maximum load kg Floor 400 350 650 500 500 750 Turntable 200 450 450 500 500 500 Average noise levels at 1 Metre with dust collect...

Page 8: ...Open exhaust Maximum inlet static pressure mm Wg 150 165 165 230 Maximum inlet static pressure Pa 1470 1620 1620 2255 Measured airflow with open inlet outlet m 3 min 10 11 11 33 Airflow adjustable Ye...

Page 9: ...ave traditionally been given numbers to denote their size This number defines the bore size in sixteenths of an inch e g a Guyson G2 nozzle is 2 sixteenths or one eight of an inch Bore sizes are also...

Page 10: ...d hose clamps are supplied to connect these together Remove packing materials and check inside blast cabinet for loose items 3 1 Location The equipment must be located on a clean dry surface Locate th...

Page 11: ...already be connected to the cyclone G27 pressure pot Connect the flexible extraction hose from the bottom cyclone outlet to the pressure pot inlet using the supplied sealing bands Connect the flexible...

Page 12: ...ssue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 12 If the cabinet is a side loader version then Connect the outer frame to the cabinet using the fasteners supplied Ensure the outer support is l...

Page 13: ...The machine requires a compressed air supply at a maximum of 6 0 bar 90 psi at the filter inlet and pipework of adequate diameter to provide the flow rate required see air consumption tables The minim...

Page 14: ...F Manual Date 05 2019 Page 14 The C400 C600 and C800 dust collectors will require a compressed air supply The regulator should be set to a max of 50 psi C400 C800 Connect the air supply from the back...

Page 15: ...0165 Euroblast PF Manual Date 05 2019 Page 15 3 2 2 Pressure pot connections The pressure pot should be connected up to the exhaust blast nozzle air supply etc Use the hose tags and the drawings in th...

Page 16: ...installations should only be carried out by qualified electricians Please see Electrical Installation of Dust Collectors and Cyclones in the appendix Power supplies should be taken to the starter boxe...

Page 17: ...t the arrow on the motor If rotation is in the wrong direction then on a 3 phase motor two of the input phase lines should be changed over Guyson International should be contacted for more information...

Page 18: ...the arrow on the motor If rotation is in the wrong direction then on a 3 phase motor two of the input phase lines should be changed over Guyson International should be contacted for more information...

Page 19: ...gulator to required blast pressure Check all in line connections for leaks and possible blockages Insert both arms through the armhole entries Depress the foot pedal Check for steady air blast from bl...

Page 20: ...hopper 4 2 1 Adding media to 75 16 cyclone Turn off the dust collector Turn off the cyclone Open the upper cyclone door Pour media into the cyclone Close the door Turn the dust collector on Turn the c...

Page 21: ...peed at which the blast media leaves the nozzle Blasting speed increases at higher pressures and shortens operation time Never use a higher blast pressure than necessary to achieve the finish required...

Page 22: ...nd intermittent flow of media to the nozzle In certain circumstances for instance with lightweight media it can be difficult to achieve the desired media flow at any position of the media valve from f...

Page 23: ...Figure 1 Media flow adjustment Note LEAN FLOW IS ALWAYS BEST As the media enters the airstream it causes the airflow to slow down Too much media makes the process less effective Once set to its optim...

Page 24: ...ion guns pointing away from any cabinet openings this minimises the risk of media being blasted out of the cabinet 5 2 Extraction settings 5 2 1 Dust collector The air flow must be sufficient to creat...

Page 25: ...after the blasting operation The dust collector should be checked to see how much reusable media has been transferred and the settings adjusted accordingly Never try to extract reusable media for reus...

Page 26: ...Each process may need a different vortex setting with best results being achieved by trial To adjust the length of the vortex in a motorized cyclone Switch off the cyclone then the dust collector Open...

Page 27: ...not necessary or not required to increase the velocity of the exhaust airstream the separator disc band should be rotated so that the holes in the disc band do not line up with the holes in the filler...

Page 28: ...eached when using the gauntlets gloves and sleeves Close the cabinet door securely Insert both arms through the armhole entries GAUNTLETS GLOVES MUST BE USED IN CONJUNCTION WITH THE ARMHOLE SLEEVES De...

Page 29: ...type of media used and the operating conditions Maintenance intervals will be determined by experience of machine use over time The following schedule is recommended for an initial trial period until...

Page 30: ...es for uneven wear and bore size maximum oversize is plus 20 see section 7 1 4 Inspect door seals for wear see section 7 1 5 Inspect hopper for signs of overspray wear see section 7 1 6 Empty dust col...

Page 31: ...gasket filler strip R5SL0002 should also be inspected and replaced if necessary Check that the view of the component to be blasted is not impaired by a scratched anti frost sheet P2PF0013 or glass P2G...

Page 32: ...le exhaust ducting standard 150 mm bore m R6TB0036 Flexible exhaust ducting polyurethane 150 mm bore m P2HS0001 Hose sleeve 150mm P1HC0006 Hose clips 150mm Y2AB0014 Hose flanges 150mm Check the media...

Page 33: ...nozzle D2BA0012 5mm PF Tungsten nozzle D2BA0013 6mm PF Tungsten nozzle D2BA0014 8mm PF Tungsten nozzle D2BA0016 10mm PF Tungsten nozzle D2BA0017 12mm PF Tungsten nozzle D2BA0018 13mm PF Tungsten nozzl...

Page 34: ...ressed against the filter chamber of the dust collector by a lifter cam To lower the bin use the handle on the side Then slide the bin out C600 and C800 Dust collector This bin is compressed against t...

Page 35: ...hows the different cleaning mechanisms on the various dust collector models THE MOTOR SHOULD BE SWITCHED OFF WHEN USING THE CLEANING MECHANISM ON THE 41 C400 AND C600 DUST COLLECTORS 41 Dust collector...

Page 36: ...will be necessary at this point C400 C600 and C800 dust collectors are fitted as standard with differential pressure gauges These measure the differential pressure across the main filter s When the pr...

Page 37: ...ont panel by unhooking latches Remove large worm drive clip from base of each filter sleeve Unhook top of each filter from retainer clip Carefully remove filter from dust collector Replace with new fi...

Page 38: ...ENSURE THE FILTER IS CORRECTLY POSITIONED SO THAT DUST CANNOT BYPASS IT TO THE EXHAUST Replace with new filter cartridge Y1CA0049 standard filter Y1CA0045 PTFE filter Turn lifter cam 180 to the right...

Page 39: ...lter cleaning push button and turn off the air supply 1 Turn anti clockwise to unlock 2 Open door 3 For filter removal turn lifter cam 90 to the right 4 The cam is now unlocked and the filter cartridg...

Page 40: ...HAT DUST CANNOT BYPASS THEM TO THE EXHAUST Unlock and open door Lift filter handle to its unlocked position Remove filter cartridges and clean inside the dust collector Fit new filter cartridge Y1CA00...

Page 41: ...f the machine This measures the differential pressure across the main filters When the pressure difference reaches 2 5 Water Gauge then a filter change will be necessary 1 Undo the screws from the fil...

Page 42: ...y using the magnehelic manometer gauge fitted to the side of the machine This measures the differential pressure across the main filters When the pressure difference reaches 2 5 Water Gauge then a fil...

Page 43: ...to the end of the bin balance pipe and is there to prevent dust from being drawn into the clean side of the dust collector If a plastic bin liner has not been used then dust will be drawn up the bin...

Page 44: ...harge time simply press the right on arrow up button and on will appear briefly on the display You can now press the off arrow down button to decrease the time or the right on arrow up button to incre...

Page 45: ...the below instructions to install the new one You are now ready to start using the DLUX timer again Restore normal system pressure and proceed to use the machine Place the flat gasket over the coil co...

Page 46: ...edia is dry and not clumping together then the compressed air filter is working correctly If the media is clumping together then there is a problem with the compressed air filter or your air supply Gu...

Page 47: ...clone interior and wear plates for wear see section 7 2 2 Inspect sleeves gauntlets for wear see section 7 2 3 Inspect side loader turntable trolley see section 7 2 4 Ensure turntable is free to rotat...

Page 48: ...worn thin If the elbow is made of PU and has worn through then a new hopper elbow will be required 7 2 1 1 Replacing the wear plate Turn dust collector on Turn cyclone on Run machine for 10 minutes to...

Page 49: ...Remove the 3 bolts while holding on to the wear plate to stop it falling off Replace wear plate and secure it in position with the 3 bolts Item code Description E1AA2454 75 16 Body wear plate E1AA271...

Page 50: ...Split pin E1AA0308 Euro 9 Flat wheel E1AA0309 Euro 9 Inner washer E1AA0310 Euro 9 Outer washer E1AB5909 Euro 10 Outer PTFE washer E1AB5910 Euro 10 Outer MS washer P5BE0006 Euro 10 Sealed bearing E1AB4...

Page 51: ...l not rotate freely or is completely jammed check the bearings and replace if necessary Pos Description Item Number 1 Turn table various sizes and finishes available Call for options 2 Washer Euro 6 7...

Page 52: ...ce through which the media passes The sliding gate is subjected to a continuous flow of media through it and hence it is being constantly eroded by the abrasive action of the media The wear rate is de...

Page 53: ...es and couplings Check the media hoses R6TB0021 for signs of wear and damage Internal wear can be determined by feeling the rigidity of the tubing along its length Any internal wear will result in the...

Page 54: ...05 2019 Page 54 7 3 Monthly Drain old media and discard see section 7 3 1 and refill system with new media see section 4 2 Check the ball valve for internal wear and replace if worn see section 7 3 2...

Page 55: ...10 minutes to clear pipes of residual media Switch off cyclone Switch off dust collector Then follow the instructions below depending upon the pressure pot fitted G27 Pressure pot Unscrew media contr...

Page 56: ...nd is the only control of it Consequently it can wear internally Also if the pressure pot is overfilled with blast media blast media can in extreme cases be passed backwards through the ball valve fro...

Page 57: ...r Consequently the interior of the valve particularly the diaphragm is potentially subject to a high rate of wear This wear will increase if the pressure pot is regularly exhausted when full of media...

Page 58: ...of spares kit item number P4VL0179 1A 1 off polyurethane diaphragm exhaust side 1B 1 off rubber diaphragm compressed air inlet side 2 2 off polyurethane valve seals 3 2 off O rings 5 2 off PTFE discs...

Page 59: ...9 Remove the bottom plug from the valve This allows access to the bolt Unscrew this bolt This will enable the core of the valve to be fully disassembled Disconnect all the hoses and remove the valve f...

Page 60: ...sue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 60 Guyson suggests only replacing those items that are numbered though the other parts are included in the spares kit The valve can then be reasse...

Page 61: ...19 Page 61 7 4 Quarterly Inspect blast gates for internal wear see section 7 4 1 7 4 1 Blast gates Inspect for excessive wear If this wear is so excessive that you cannot set the blast gate correctly...

Page 62: ...nsulated earth braid wrapped round the extraction hose and earthed to the cabinet and extraction equipment provides a drain path If you experience any problems with static electricity please contact o...

Page 63: ...to check and correct Incorrect mains supply pipe diameter Refer to Data sheets change pipe Worn blast nozzle Replace Fault Erratic media flow from gun nozzle Action Possible cause Media control valve...

Page 64: ...Customer Account Number Machine Serial Number Product code of item required If an item has broken that is not listed in the maintenance section and cannot be identified from the mechanical assembly d...

Page 65: ...re m R6TB0030 Flexible exhaust ducting polyurethane 100 mm m R6TB0032 Hose sleeve 100mm P2HS0000 Hose clips 100mm P1HC0004 Hose flanges 100mm Y2AB0013 Flexible exhaust ducting standard 150 mm bore m R...

Page 66: ...Operation Maintenance Manual Issue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 66 10 Appendices...

Page 67: ...Operation Maintenance Manual Issue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 67 10 1 Mechanical drawings and parts lists 10 1 1 Air assy for Euroblast 4 PF with G27 G55...

Page 68: ...Hex 3 4 BSP 16 P4CG0001 Hosetail 1 4 BSP x 10mm Hose 17 P1HC0000 Hose Clip 10mm 18 P4MN0049 Tee 3 4 BSP 19 P4CG0038 Hosetail 3 4 BSP x 3 4 Brass 20 P4TF0132 Hosetail Barb 1 8 1 8 NPT 21 P1TH0025 Hex...

Page 69: ...6mm Clear PVC Braided 43 P1TH0213 Hex Nut M5 Nyloc 44 P4CG0015 Hosetail 6mm Hose 45 P4CG0014 Coupling Nut 1 4 BSP 46 R6TB0019 Hose 19mm x 29mm Rubber 3428 3 47 P4VL0113 Ball Valve 3 4 BSP Venting 48 P...

Page 70: ...Operation Maintenance Manual Issue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 70 10 1 2 Air assy for Euroblast 6 PF 7 PF 8 PF 6 PF SL 7 PF SL 8 PF SL with G27 G55...

Page 71: ...Hex 3 4 BSP 16 P4CG0001 Hosetail 1 4 BSP x 10mm Hose 17 P1HC0000 Hose Clip 10mm 18 P4MN0049 Tee 3 4 BSP 19 P4CG0038 Hosetail 3 4 BSP x 3 4 Brass 20 P4TF0132 Hosetail Barb 1 8 1 8 NPT 21 P1TH0025 Hex...

Page 72: ...Operation Maintenance Manual Issue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 72 10 1 3 G27 Pressure pot connections...

Page 73: ...Flange G27 3 P4MN0080 Nipple Hex Red 1 1 4 x 1 BSP 4 P4CG0019 Coupling Q R 1 BSP Thread 5 P4CG0021 Coupling Q R 19mm Hose Spigot 6 R6TB0021 Hose 19mm x 33mm H Duty Rubber 7 P1HC0002 Hose Clip 19mm 8 P...

Page 74: ...Operation Maintenance Manual Issue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 74 10 1 4 G55 Pressure pot assembly...

Page 75: ...006 Plain Washer M12 5 P1WS0016 Spring Washer M12 6 P4MN0080 Nipple Hex Red 1 1 4 x 1 BSP 7 P4CG0019 Coupling Q R 1 BSP Thread 8 P4CG0021 Coupling Q R 19mm Hose Spigot 9 R6TB0021 Hose 19mm x 33mm H Du...

Page 76: ...H Signalling devices Visual and Audio indicators KA Relays Control Signal Interface relays KM Main contactors Motor contactors KT Timers Process Interface Delay timers M Motors All electrical motors...

Page 77: ...cian electrical schematics for the single and three phase systems are attached The supply required can be discovered from reading this chart Model Phase Voltage Cycle Hz Power kW Full load current A 2...

Page 78: ...not functional readjust the trip setting up slightly If the problem persists contact Guyson International On both single and three phase motors it is essential to check that the direction of rotation...

Page 79: ...Operation Maintenance Manual Issue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 79 10 3 Proprietary manuals Product Data Sheet ZX393 1 6 Way Sequence Controller...

Page 80: ...Operation Maintenance Manual Issue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 80...

Page 81: ...Operation Maintenance Manual Issue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 81...

Page 82: ...Operation Maintenance Manual Issue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 82...

Page 83: ...Operation Maintenance Manual Issue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 83 Wiring diagram...

Page 84: ...Operation Maintenance Manual Issue 09 A6ML0165 Euroblast PF Manual Date 05 2019 Page 84 General arrangement...

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