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MODEL T10096

TAPER ATTACHMENT FOR 

G0509 & G0509G LATHE

INSTRUCTIONS

COPYRIGHT © FEBRUARY, 2015 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2015 (MN)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

 OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

 #MN17232  PRINTED IN CHINA

The Model T10096 taper attachment was carefully 
packed when it left our warehouse. If you discover 
it is damaged after you have signed for delivery, 
please immediately call Customer Service at 
(570
) 546-9663 for advice. 

Save containers and packing materials for possible 
inspection by the carrier or its agent. Otherwise, 
filing a freight claim can be difficult
.

When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.

Inventory 

(Figure 1)

    

Qty

A.  Taper Attachment Assembly ...................... 1

B.  Roll Pins 8.5 x 40mm ................................. 2

C.  Cap Screws M10-1.5 x 40mm .................... 4

D.  Deadman Arm and Deadman .................... 1

Inventory

The Model T10096 taper attachment is designed 
to fit onto Model G0509 and G0509G lathes (see 
Figure 

2

).  The  maximum  stroke  is  300mm  and 

the maximum angle range is 0° to 8°.

Figure 2.

 

Model G0509G lathe.

Needed Items   

 

          

Qty

Hex Wrenches (3, 4, 5, 6, and 8mm) ...........1 Ea
Drill Bit (Q) ......................................................... 1
Drill Bit (8mm) .................................................... 1
Drill (

3

8

") ............................................................. 1

Oil Can with Pressure Tip ................................. 1
Dial Indicator with Magnetic Base ..................... 1
Phillips Screwdriver (#2) .................................... 1
Hammer ............................................................. 1
M10 x 1.5 Tap ................................................... 1
Tap Wrench ....................................................... 1

25

64

" or 10mm Transfer Punch ........................... 1

This  attachment  is  intended  to  be  a  permanent 
installation. Installation will take approximately 2.5 
hours and require the following:

Figure 1. Model T10096 inventory.

A

B

C

D

Wear safety glasses during 

the entire setup process!

Summary of Contents for T10096

Page 1: ...fied with the condi tion of your shipment inventory the contents Inventory Figure 1 Qty A Taper Attachment Assembly 1 B Roll Pins 8 5 x 40mm 2 C Cap Screws M10 1 5 x 40mm 4 D Deadman Arm and Deadman 1 Inventory The Model T10096 taper attachment is designed to fit onto Model G0509 and G0509G lathes see Figure 2 The maximum stroke is 300mm and the maximum angle range is 0 to 8 Figure 2 Model G0509G ...

Page 2: ... or chisel the races out The races are merely a loose fit If they are dif ficult to remove be patient and spray some penetrating oil into the bore and carefully work the race out from the grease suction that is holding the race You can also soak the casting in mineral spirits to break this suction Figure 3 Hex screws securing rubber chip cover 6 Use a 2 Phillips screwdriver to remove eight flat he...

Page 3: ...shown in Figure 10 Finger tighten first 17mm hex nut onto leadscrew until bearings are slightly preloaded then lock in place with second nut Make sure slide block end cap has no lash or end play 9 Apply a dab of multipurpose grease to brass plug to prevent it from falling out when han dling slide block Note This brass plug prevents the set screw from scoring the main pivot pin when the taper attac...

Page 4: ...ovetail slide 13 Make sure brass plug is still inside slide block 14 With help of assistant raise and align taper attachment body so slide block drops into slot evenly see Figure 12 15 Use 25 64 or 10mm transfer punch to locate holes to be drilled and tapped for mounting attachment see Figure 12 Once holes have been marked drill with Q drill bit and tap them M10 x 1 5 Figure 12 Taper attachment in...

Page 5: ...ck cap screws see Figures 17 and 18 One screw is located at each end of taper attachment dovetail 23 Move carriage so taper attachment stops completely at rearmost position see Figure 18 24 Set up a dial indicator see Figure 18 so dial indicator point is against top of dovetailed way 25 Move carriage to other end of way Read dial indicator and note amount of total misalign ment in parallelism betw...

Page 6: ...led Out Roll Pin Bores Figure 19 Parallelism correction Rotate Slightly 27 When alignment is 0 050 or less retight en cap screws and double check your parallelism 28 Using existing 7 5mm diameter holes in taper attachment housing as drill bit guides see Figure 20 drill two 8mm diameter holes 13mm deep into carriage 29 Position and hammer in directional roll pins so they will permanently lock taper...

Page 7: ...n clamps against lathe bedway see Figure 21 4 Use a 6mm hex wrench to loosen both dove tail lock cap screws see Figures 22 23 To disable taper attachment 1 DISCONNECT LATHE FROM POWER 2 Use an 8mm hex wrench to loosen both deadman cap screws so deadman can slide on way as carriage is moved 3 Use a 6mm hex wrench to loosen both dove tail lock cap screws 4 Turn taper angle control knob until reachin...

Page 8: ... Figure 24 Lubrication Vacuum excess metal chips and wipe off the remaining metal coolant and oils with a dry cloth If any coolant sludge has built up use mineral spirits to remove and then relubricate with the same oil you use on your lathe or use G96 Gun Treatment SLIPIT or Boeshield T 9 to prevent surface rust Cleaning Using an oil can with the same oil you use on your lathe ball oilers apply o...

Page 9: ...T10096 Taper Attachment 9 Main Parts Diagram 1 2 3 4 5 6 7 8 9 16 17 A B C ...

Page 10: ... 10 T10096 Taper Attachment Slide Block Parts Diagram 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 51 53 52 A ...

Page 11: ...T10096 Taper Attachment 11 Slide and Deadman Parts Diagram 10 11 12 13 14 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 48 B C ...

Page 12: ...6 11 PT10096011 CAP SCREW M8 1 25 X 20 37 PT10096037 CAP SCREW M6 1 X 30 12 PT10096012 CAP SCREW M10 1 5 X 60 38 PT10096038 WEDGE 13 PT10096013 FLAT WASHER 10MM 39 PT10096039 SUPPORT 14 PT10096014 DEADMAN CLAMP 40 PT10096040 CAP SCREW M6 1 X 20 15 PT10096015 DEADMAN ARM 41 PT10096041 PIN 16 PT10096016 RIVET 2 X 6 42 PT10096042 SET SCREW M8 1 25 X 16 17 PT10096017 SCALE PLATE 43 PT10096043 BRASS AN...

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