Grizzly G0888 Owner'S Manual Download

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MODEL G0888

DELUXE BENCH GRINDING STATION

OWNER'S MANUAL

(For models manufactured since 01/19)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#MN20328 PRINTED IN TAIWAN

V1.05.19

265752

Summary of Contents for G0888

Page 1: ...UAL For models manufactured since 01 19 COPYRIGHT MAY 2019 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC MN20328 PRINTED IN TAIWAN V1 05 19 265752 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...siderations 14 Assembly 15 Installing Grinder 17 Test Run 18 Disabling Locking Switch 18 SECTION 4 OPERATIONS 19 Operation 19 SECTION 5 ACCESSORIES 20 SECTION 6 MAINTENANCE 22 Schedule 22 Cleaning Exterior 22 Cleaning Dust Collection Drawer 22 Cleaning Replacing Filter 23 Cleaning Impeller 24 Cleaning Dust Inlet 25 Replacing LED Bulb 25 SECTION 7 SERVICE 26 Troubleshooting 26 SECTION 8 WIRING 27 W...

Page 4: ...ade every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something ...

Page 5: ...chine Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual Grinder Mounting Plate LED Work Light Air Filter Drawer Auxiliary Electrical Outlet LED ON OFF Switch Motor ON OFF Switch Dust Collection Drawer Dust Hoses Dust Inlet Coolant Cups ...

Page 6: ...ical Power Requirement 115V Single Phase 60 Hz Full Load Current Rating 9A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 10 ft Power Cord Gauge 14 AWG Plug Included NEMA 5 15 Switch Type ON STOP Push Button Switch w Large Shut Off Safety Paddle Motor Main Horsepower 1 HP Phase Single Phase Amps 9A Speed 3450 RPM Type TEFC Capacitor Start Induction Pow...

Page 7: ...ller Blade Thickness 1 8 in Construction Frame Steel Side Walls Steel Table Steel Collection Drawer Steel Casters Steel Impeller Steel Paint Type Finish Powder Coated Other Specifications Country of Origin Taiwan Warranty 1 Year Approximate Assembly Setup Time 30 Minutes Serial Number Location Machine ID Label ISO 9001 Factory No Certified by a Nationally Recognized Testing Laboratory NRTL Yes Fea...

Page 8: ...id proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instr...

Page 9: ... moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur i...

Page 10: ...proper working condition to help ensure all guards and components function as intended Perform routine inspections and all necessary maintenance indicated in owner s manual Never operate machine with damaged or worn parts Duct must be disconnected before service Never operate machine with filters or covers removed USE FOR INTENDED PURPOSE This metal dust collector is only designed to capture non c...

Page 11: ...sized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note Circuit requirements in this manual apply to a dedi...

Page 12: ...cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 12 AWG Maximum Length Shorter is Better 50 ft Grounding Plug Requirements Figure 1 Typical 5 15 plug a...

Page 13: ...any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpacking This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine Wear safety glasses during the ...

Page 14: ...e fully check around inside the machine and packaging materials Often these items get lost in packaging materials while unpack ing or they are pre installed at the factory Loose Components Figure 3 Qty B LED Work Light w Mounting Clamps 1 C Work Light Support 1 D Dust Inlet 1 E Rubber Gasket 1 F Flexible Hoses 21 2 x 11 2 G Grinder Mounting Plate 1 H Hose Clamps 21 2 4 I Swivel Casters 2 J Locking...

Page 15: ...Model G0888 Mfd Since 01 19 13 5mm Hardware Recognition Chart ...

Page 16: ...ration and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41 104 F the relative humidity range exceeds 20 95 non condensing or the environment is ...

Page 17: ...locking swivel casters to front of stand using 8 1 4 20 x 3 4 hex bolts and 8 1 4 flat washers as shown in Figure 6 5 Install rubber gasket between dust inlet and stand then secure dust inlet with 12 1 4 20 x 3 4 hex bolts and 12 1 4 flat washers see Figure 8 4 With help of an assistant tilt stand upright and lock casters Figure 6 Locking swivel casters attached to front of stand Figure 8 Dust inl...

Page 18: ...ust hoses to dust inlets and secure with 2 21 2 hose clamps see Figure 11 10 Remove 4 pre installed hex bolts and flat washers from 4 rubber feet see Figure 12 11 Position grinder mounting plate see Figure 12 on top of rubber feet and secure with hex bolts and washers removed in Step 10 12 Place coolant cups in rubber holders in front of mounting plate see Figure 12 Figure 10 Work light mounted to...

Page 19: ...is fastened securely to grinding station mounting plate An improperly mounted grinder may walk off of station during operations causing seri ous machine damage and personal injury 3 Place grinder on mounting plate and align grinder mounting holes with slots in mounting plate see Figure 14 4 Fasten grinder securely to mounting plate with hex bolts flat washers lock washers and hex nuts as shown in ...

Page 20: ...ct machine to power supply 3 Turn machine ON verify motor operation and then turn machine OFF The motor should run smoothly and without unusual problems or noises Disabling Locking Switch Figure 15 Switch disabled by a padlock The switch can be disabled and locked by insert ing a padlock through the ON START button as shown Locking the switch in this manner can prevent unauthorized operation of th...

Page 21: ...gardless of the content in this sec tion Grizzly Industrial will not be held liable for accidents caused by lack of training Operation This deluxe bench grinding station draws sparks and metal dust into a collection drawer see Figure 17 and discharges air through a 10 micron air fil ter housed in a separate drawer The motor ON STOP switch and LED light switch are housed in the electrical box at th...

Page 22: ...nded accessories T31561 Replacement Air Filter This pleated air filter is aluminum framed and fits directly on the G0888 Deluxe Bench Grinding Station Basic Eye Protection T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window T20451 Kirova Clear Safety Glasses T20452 Kirova Anti Reflective S Glasses T28175 Stealth Safety Goggles Figure 19 Assortment of...

Page 23: ...hardened steel Cast iron handle provides stabilizing mass for better control Figure 22 Rotary type dressing tools T10456 Heavy Duty Anti Fatigue Mat 3 x 5 This Heavy Duty Anti Fatigue Mat features bev eled edges and no slip tread for safety and comfort Open hole design allows liquid to drain through so it s perfect for wet or oily conditions Measures 3 wide x 5 long x 3 8 thick Figure 23 T10456 An...

Page 24: ...very 300 hours or sooner if cleaning filter no longer improves airflow Schedule Cleaning Dust Collection Drawer Frequently monitor and empty collection drawer during operations see Figure 25 Wear NIOSH approved respirator ANSI approved safety gog gles and leather gloves when inspecting or emp tying drawer Cleaning Exterior To clean the exterior of Model G0888 wipe off dust with a dry cloth To redu...

Page 25: ...ing to local regulations for material type 4 Pull filter straight up out of drawer and take note of airflow direction 5 Replace filter then insert drawer into machine stand Figure 26 Air filter and components Always clean filter outdoors when possible However take special care to avoid contaminat ing the environment When cleaning filter always inspect for damage and replace filter if ANY dam age o...

Page 26: ... blades Tools Needed Qty Open End Wrench or Socket 10mm 1 Soft Bristle Brush 1 Shop Vacuum with HEPA Filter and Non Conductive Hose 1 NIOSH Approved Respirator 1 ANSI Approved Safety Goggles 1 Leather Gloves 1 Pair 5 Remove motor impeller assembly from stand 6 Use a soft bristle brush and dry rag to remove dust from impeller blades and impeller hous ing Inspect impeller for damage and replace if n...

Page 27: ...Dust Inlet Hex Bolts w Washers Power Cord To replace LED bulb 1 DISCONNECT MACHINE FROM POWER 2 Remove 3 screws see Figure 29 securing end cap to acrylic cylinder where power cord enters 3 Loosen thumb screws see Figure 29 on both clamps and remove work light from clamps Note It will be helpful to have an assistant hold the work light at this point while you replace the bulb Items Needed Qty Phill...

Page 28: ...h contact points 8 Test repair replace Machine has vibration or noisy operation 1 Debris caught in impeller 2 Motor or component loose 3 Motor fan rubbing on cover 4 Motor mount loose broken 5 Motor bearings at fault 6 Motor shaft bent 7 Machine not on a flat surface wobbles 8 Impeller damaged or unbalanced 9 Impeller loose on motor shaft 1 Inspect impeller for debris or damage Page 24 2 Inspect r...

Page 29: ...urrent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING...

Page 30: ...Model G0888 Mfd Since 01 19 READ ELECTRICAL SAFETY ON PAGE 27 Wiring Components Figure 32 Switch box wiring Figure 30 Motor junction box wiring Figure 33 LED light wiring Figure 31 Start and run capacitors ...

Page 31: ...tor 40 uF 250VAC The motor wiring shown here is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box Ground MOTOR ON OFF SWITCH KEDU HY56 LINE LOAD LED WORK LIGHT ON OFF SWITCH TRANSMIT TR26 16A To Power Cord To LED Light To Motor LED Light 110V 5W 115 VAC 5 15 Plug Included Auxiliary Electrical Box 2A 2 1A 2 ...

Page 32: ... 19 52 68 69 59 67 66 65 64 60 63 62 61 58 22 21 46 47 48 49 50 51 54 41 40 53 1 53 1 72 71 73 74 75 76 70 1 77 78 78 77 58 2 58 1 58 3 58 5 58 4 58 7 58 6 58 8 58 9 84 84 83 84 85 86 82 79 80 81 87 87 24 88 Main SECTION 9 PARTS We do our best to stock replacement parts when possible but we cannot guarantee that all parts shown are available for purchase Call 800 523 4777 or visit www grizzly com ...

Page 33: ...0888023 WORK LIGHT MOUNT 62 P0888062 FLAT WASHER 1 4 24 P0888024 WORK LIGHT ASSEMBLY 63 P0888063 HEX BOLT 1 4 20 X 3 4 24 1 P0888024 1 WORK LIGHT LED PHENIX LEDT81 110V 5A 64 P0888064 IMPELLER 11 25 P0888025 WORK LIGHT MOUNT 65 P0888065 BUSHING 26 P0888026 FLAT WASHER 1 4 66 P0888066 FLAT WASHER 5 16 27 P0888027 HEX BOLT 1 4 20 X 3 4 67 P0888067 HEX BOLT 5 16 18 X 3 4 LH 28 P0888028 WORK LIGHT SUP...

Page 34: ... power cord into a grounded outlet 4 Disconnect power before servicing or changing filter 5 Remove dust chips at the end of each day 6 Do not expose to rain or use in damp areas 7 Do not make unapproved modifications to bench grinding station or use without filter in place 8 Never leave machine unattended during operation 9 Do not use if cord plug or any other electrical equipment becomes damaged ...

Page 35: ...r for incidental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty In the event you need ...

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