Grizzly G0846 Owner'S Manual Download

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MODEL G0846

HORIZONTAL SLOT MORTISER

OWNER'S MANUAL

(For models manufactured since 02/18)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#KBABJH19339 PRINTED IN CHINA

V1.06.18

Summary of Contents for G0846

Page 1: ...L For models manufactured since 02 18 COPYRIGHT JUNE 2018 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IND...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...Adjusting Table 22 Using Adjusting Miter Gauge Fence 23 Using Hold Down Clamp Assembly 24 Using Indexing Guide 24 Boring Workpiece Freehand 25 SECTION 5 ACCESSORIES 26 SECTION 6 MAINTENANCE 27 Schedul...

Page 4: ...mes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about somethi...

Page 5: ...better understand the instructions in this manual Westcott Style 5 8 Chuck Table ON OFF Switch Chuck Direction Switch Table Height Lock Lever Indexing Guide Lock Knob Fence Angle Gauge Table Feed Hand...

Page 6: ...Pull the pin out and rotate the knob 90 for free table movement side to side and front to back H Chuck Direction Switch Features an L left N neutral and R right clockwise rotation setting depending u...

Page 7: ...Width x Height 37 x 31 x 46 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 10A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Inc...

Page 8: ...n Ground Cast Iron Paint Type Finish Powder Coated Cabinet Steel Fence Extruded Aluminum Other Handle Length 32 in Dust Port Size 4 in Mobile Base D2057A Other Specifications Country of Origin China W...

Page 9: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL AL...

Page 10: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 11: ...placed in a stable position on work table and is secured by hold down clamp or additional sup port fixtures SURFACE WORKPIECE PREPARATION Never turn machine ON before clearing work table of all tools...

Page 12: ...or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply...

Page 13: ...extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 14...

Page 14: ...SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine Needed for Setup NOTICE If you cannot find an item on this list care fully check around...

Page 15: ...or the sake of expediency replacements can be obtained at your local hardware store Box 1 Figure 3 Qty A Hold Down Clamp Assembly 1 B Adjustable Feet w Hex Nuts 4 C Hold Down Bar 1 D Shoulder Screws 2...

Page 16: ...ore cleaning gather the following Disposable rags Cleaner degreaser WD 40 works well Safety glasses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on...

Page 17: ...sical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment...

Page 18: ...be anchored to the floor If not required by any local codes fastening the machine to the floor is an optional step If you choose not to do this with your machine we rec ommend placing it on machine m...

Page 19: ...at are cov ered or coated in heavy duty rust preventative if applicable Figure 9 Mounting hold down post to table 4 Place collar inside end of indexing guide with flat side facing out then secure to s...

Page 20: ...nce Dust Collection To connect dust collection system to machine 1 Attach 4 dust hose to dust port under work table where shown in Figure 13 and secure in place with a hose clamp Minimum CFM at Dust P...

Page 21: ...supply 3 Turn spindle direction switch to R right position 4 Turn machine ON verify motor operation and chuck rotation direction then turn machine OFF When spindle direction switch is turned to R the...

Page 22: ...rkpiece against rota tion of the bit DO NOT use climb milling method Operation Overview The purpose of this overview is to provide the nov ice machine operator with a basic understanding of how the ma...

Page 23: ...5 8 shank slot mortising bits see Figure 15 DO NOT install or use vertical mortiser chisel bits Always ensure the bit is firmly secured in place before any boring or mortising operation When changing...

Page 24: ...collar hex screw 4 Rotate hex wrench counterclockwise to open chuck jaws and remove bit see Figure 16 5 Install bit into chuck and rotate hex wrench clockwise to firmly tighten chuck see Figure 17 DO...

Page 25: ...see Figure 19 Tighten knob Using Adjusting Miter Gauge Fence The Model G0846 features an adjustable fence with miter gauge that pivots up to 60 left or right for angled boring operations see Figure 21...

Page 26: ...le and center hold down clamp arm and hold down pad over workpiece Figure 22 Hold down clamp assembly components Hold Down Post Hold Down Clamp Arm Mounting Holes Lock Handle 1 Remove lock knob and fl...

Page 27: ...90 clockwise to disengage indexing guide see Figure 25 5 Repeat Step 4 moving workpiece into bit in 1 16 increments until all material is removed to measured depth 6 When complete disconnect machine f...

Page 28: ...ing unpainted cast iron steel parts on machinery T28358 20mm Chuck for G0846 This Westcott style chuck allows use of bits with 3 4 shanks on the G0846 Horizontal Slot Mortiser Figure 28 T28358 20mm C...

Page 29: ...e rust free with regular applications of products like SLIPIT see Page 26 for more details Cleaning Protecting For optimum performance from this machine this maintenance schedule must be strictly foll...

Page 30: ...s build up on lubricated components causing sludge that makes them hard to move Simply adding more lubricant to gummy components will not yield smooth movement Clean the components in this section wit...

Page 31: ...r bearing V ways and wheels as often as necessary to maintain smooth table movement To lubricate table roller bearing V ways 1 Use mineral spirits stiff brush and shop rags to clean table roller beari...

Page 32: ...epair replace as necessary 8 Replace faulty ON OFF switch 9 Adjust replace the centrifugal switch if available 10 Test replace switch 11 Test repair replace Machine has vibration or noisy operation 1...

Page 33: ...ions adjust table roller bearings Page 33 2 Inspect and square chuck to table Page 33 3 Adjust motor table parallelism Page 35 4 Service clean tighten chuck Page 28 5 Use bits with 5 8 shank use short...

Page 34: ...ock nut on upper gib adjustment set screw see Figure 36 Figure 36 Table elevation gib adjustment locations Table Gib Set Screw Lock Nut Upper Table Lock Lever Table Gib Set Screw Lower Adjusting Fence...

Page 35: ...pper hex nut to turn eccentric rod and adjust roller bearing wheel location in V way track then lift table to test for free play 4 Adjust each eccentric rod until table free play is eliminated and tab...

Page 36: ...Checking chuck to table square Drill Rod Table Lip Precision Square Table Lock Lever 2 Clean and service chuck refer to Hold Down Clamp Chuck Jaws on Page 28 3 Follow instructions in Adjusting Table...

Page 37: ...ensure rod is straight and doesn t wobble 5 Raise table until there is approximately 1 gap between table surface and bottom of drill rod see Figure 42 then tighten table lock 6 Set adjustable square...

Page 38: ...Vertical Height Cap Screw Depth Stop Lock Nut 3 Test depth stop by inserting boring bit into chuck clamping a sample workpiece to table and raising table with elevation handwheel until depth stop cont...

Page 39: ...iagrams is current at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and...

Page 40: ...6 Mfd Since 02 18 READ ELECTRICAL SAFETY ON PAGE 37 Figure 45 Junction box wiring Electrical Components Figure 46 ON OFF switch wiring rear view Figure 47 Rotary switch left side Figure 48 Rotary swit...

Page 41: ...8 7 C C 2 1 C C Ground 2 5 6 15 Plug Hot Hot Ground 220 VAC Run Capacitor 30uF 450V ON OFF Paddle Switch KEDU HY18 KEDU ZH HC 4 Right Side Ground KEDU ZH HC 4 Left Side 220V Motor Machine Body Spindl...

Page 42: ...29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 42 32 46 35 3 35 2 35 4 35 5 35 7 35 6 35 8 35 1 Base Column Motor SECTION 9 PARTS Please Note We do our best to stock replacement parts whenever possib...

Page 43: ...5 X 35 35 3 P0846035 3 MOTOR FAN 13 P0846013 FLAT WASHER 10MM 35 4 P0846035 4 R CAPACITOR 30M 450V 1 5 8 X 3 14 P0846014 LOCK WASHER 10MM 35 5 P0846035 5 CONTACT PLATE 15 P0846015 DOOR 35 6 P0846035 6...

Page 44: ...Parts Store 103 104 105 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 131 132 133 134 135 136 137 138 139 140 141 142 145 146 147 148 149 150 151 152 153 154...

Page 45: ...X 150 153 P0846153 FLAT WASHER 10MM 118 P0846118 FLAT WASHER 10MM 154 P0846154 GEARBOX 119 P0846119 HEX NUT M10 1 5 155 P0846155 HEX BOLT M6 1 X 65 120 P0846120 HANDLE BRACKET 156 P0846156 LOCK WASHE...

Page 46: ...0846211 COMPRESSION SPRING 241 P0846241 FLAT WASHER 10MM 212 P0846212 PIN TUBE 242 P0846242 ECCENTRIC ROD 213 P0846213 LOCKING PIN 243 P0846243 HEX NUT M8 1 25 214 P0846214 ROLL PIN 3 X 12 244 P084624...

Page 47: ...CK LEVER 312 P0846312 ECCENTRIC BLOCK 313 P0846313 SET SCREW M6 1 X 8 314 P0846314 PIN 8 X 40 315 P0846315 PRESS AXLE 316 P0846316 COMPRESSION SPRING 317 P0846317 FLAT WASHER 12MM 318 P0846318 PRESS B...

Page 48: ...r reach around chuck while spindle is in motion 9 DO NOT operate when tired or under influence of drugs or alcohol 10 Make sure machine is properly adjusted and set up correctly before starting motor...

Page 49: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 50: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 51: ...f Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our produc...

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