Grizzly G0682 Owner'S Manual Download

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MODEL G0682

COLD CUT SAW

OWNER'S MANUAL

WARNiNG: NO pORTiON Of ThiS MANUAL MAy bE REpRODUCED iN ANy ShApE

OR fORM WiThOUT ThE WRiTTEN AppROvAL Of GRizzLy iNDUSTRiAL, iNC.

(For maChiNes maNuFaCtured siNCe 12/10) #Jb11328 priNted iN taiWaN

Summary of Contents for G0682

Page 1: ... November 2008 By Grizzly Industrial Inc Revised JUNE 2011 TS Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc FOR MACHINES MANUFACTURED SINCE 12 10 JB11328 printed IN TAIWAN ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...asic Controls 19 Cutting Angle 20 Vise 21 Work Stop 23 Cutting Fluid 24 Blade Terminology 25 Blade Pitch 25 Blade Feed Rate 26 Blade Break in 27 Blade Changes 27 Chip Inspection Chart 29 Cutting Procedures 30 Cutting Tips 30 General Machine Tips 30 Table of Contents SECTION 5 ACCESSORIES 31 SECTION 6 MAINTENANCE 33 Schedule 33 Cleaning 33 Unpainted Cast Iron 33 Lubrication 33 SECTION 7 SERVICE 35 ...

Page 4: ...the instructions specifications drawings and photographs of the machine we used when writing this manual However sometimes we still make an occasional mistake Also owing to our policy of continuous improve ment your machine may not exactly match the manual If you find this to be the case and the dif ference between the manual and machine leaves you in doubt check our website for the latest manual ...

Page 5: ...Handwheel B Vise Quick Release Lever C Vise D Blade Guard E Saw Lever F Trigger Switch G High Low Speed Switch H Power Indicator I ON OFF Switch J Cutting Fluid Pump K Gearbox L Work Stop M Angle Indicator Scale N Miter Lock Lever Identification A B C D E F G H I J L N M K ...

Page 6: ... lbs Length Width Height 42 x 24 x 30 Box 2 Type Cardboard Content Stand Weight 59 lbs Length Width Height 33 x 22 x 6 Electrical Switch Safety Switch on Handle Switch Voltage 220V Cord Length 5 ft Cord Gauge 16 gauge Minimum Circuit Size 15 amp Plug Included No Recommended Plug L15 15 Motor Type TEFC Horsepower 2 2 HP Voltage 220V Phase Three Amps 7 6 2A Speed 3450 1725 RPM Cycle 60 Hz Number Of ...

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Page 8: ...ver operate under the influence of drugs or alcohol when tired or when distracted OWNER S MANUAL Read and understand this owner s manual BEFORE using machine Untrained users can be seriously hurt EYE PROTECTION Always wear ANSI approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are n...

Page 9: ...ED DIRECTION Unless otherwise noted feed work against the rotation of blades or cutters Feeding in the same direction of rotation may pull your hand into the cut FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed GUARDS COVERS Guards and covers can protect you from accidental contact with moving parts or flying debris Make sure they are...

Page 10: ... ting magnesium Using the wrong cutting fluid will lead to chip fire and possible explosion ATTENTION TO WORK AREA Never leave a machine running and unattended Pay attention to the actions of others in the area to avoid unin tended accidents MAINTENANCE SERVICE All inspections adjustments and maintenance are to be done with the power OFF and the plug pulled from the outlet Wait for all moving part...

Page 11: ... fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section Circuit Requirements for 220V This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the fol...

Page 12: ...esult in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is nec essary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service per sonnel if you do not understand these grounding requirements or if you are in...

Page 13: ...quipment Optional Rated for at least 400 lbs 1 Cold Cut Blade 300mm x 32mm 1 Hex Wrench 4mm 1 Wrenches 13 30mm 1 Ea Ratchet Socket Set 13mm 1 See ACCESSORIES on Page 31 for options from Grizzly Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover any damage please call us immediately at 570 546 9663 for a...

Page 14: ... Mounting 28 Figure 3 Machine inventory Figure 4 Stand inventory B C D E F G The following is a description of the main compo nents shipped with your machine Lay the compo nents out to inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store NOTICE If you cannot ...

Page 15: ...onnection to prevent unsupervised use Site Considerations Figure 5 Minimum working clearances 44 39 Front Rear The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment Remove this protective coating with a solvent cleaner or degreaser For thorough cleaning some parts must be removed For optimum performance clean all moving parts or sliding contact sur faces Avoid chlo...

Page 16: ...g Shield Anchor Lag Bolt Mounting Machine Base Workbench Bolt Flat Washer Flat Washer Lock Washer Hex Nut Figure 6 Example of a through mount setup Machine Base Workbench Lag Screw Flat Washer Figure 7 Example of a direct mount setup Another option for mounting is a Direct Mount where the machine is simply secured to the work bench with a lag screw Bolting to Concrete Floors Although not required ...

Page 17: ...mount the stand to the floor 1 Drill four holes in the inner lip at the bottom of the stand in the approximate locations shown in Figure 9 Be sure the holes are large enough for the anchor method you choose Figure 9 Mounting hole locations 2 Place the stand in the desired location 3 Reach into the stand from above and mark the position of the four holes you drilled in Step 1 onto the shop floor 4 ...

Page 18: ...Bolt 5 Attach the handle by threading it into the gearbox head then tightening the jam nut as shown in Figure 13 Figure 13 Installing handle Handle Gearbox Head Jam Nut 7 Connect the support roller to the machine base by removing the two hex bolts align ing the bracket over the holes as shown in Figure 15 then re installing the hex bolts Before fully tightening the hex bolts use a straightedge to ...

Page 19: ... as instructed in Blade Changes on Page 27 Power Connection After you have completed all previous setup instructions and circuit requirements the machine is ready to be connected to the power supply To avoid unexpected startups or property dam age use the following steps whenever connecting or disconnecting the machine Connecting Power Figure 18 Connecting power 1 Turn the machine power switch OFF...

Page 20: ...Make sure all tools and objects used during assembly are cleared from the machine then connect the machine to the power source 4 Lift the red stop button and press the green button to turn the machine ON Move the high low speed switch to the high position then press the trigger switch on the handle Test Run 5 Listen to and watch for abnormal noises or actions The machine should run smoothly with l...

Page 21: ...ing any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training Basic Controls Use the descriptions and figures below to become familiar with the basic controls of your machine ON OFF Switch Turns main power to the machine ON OFF Power Indicator Light Glows green when machine is turned ON High Low Speed Switch Selects ...

Page 22: ...e clearance as outlined in Vise on Page 21 5 Return the saw to the upright position Cutting Angle Saw Handler Lowers the saw into the workpiece Trigger Switch Turns the motor ON spinning the blade and activating the cutting fluid pump Miter Lock Lever Releases or locks the rotation of the saw base for angled cuts Work Stop Set at a particular distance from the blade to produce multiple same length...

Page 23: ... clamped Figure 26 Sliding jaw Cap Screw Vise Jaw Figure 27 Setting blade clearance Jaw 1 2 Gap Blade To adjust the vise jaw 1 DISCONNECT SAW FROM POWER 2 Set the cutting angle as described in Cutting Angle on Page 20 3 Lower the saw to check for clearance If the saw blade lowers completely without touching the vise jaw or stability bracket no adjustments are necessary If the saw blade hits the vi...

Page 24: ...sed repositioned then quickly re clamped To use the quick release lever 1 DISCONNECT SAW FROM POWER 2 Rotate the lever clockwise to the upward position as shown in Figure 29 3 Open the vise wide enough to accept the workpiece then place the workpiece into the vise 4 Close the vise to within approximately 1 8 of the workpiece as shown in Figure 30 Figure 29 Quick release lever Quick Release Lever F...

Page 25: ... the vise handwheel To release the workpiece rotate the lever clockwise to the up position The method you practice is a matter of personal preference 3 Lower the blade as far as it will go 4 Measure from the side of the blade to the work stop Slide the work stop until the dis tance between the blade and the work stop is equal to the desired length of the piece being cut then tighten the hex bolt F...

Page 26: ...g fluid is a poison hazard Use per sonal protection when handling this material Failure to do so may result in illness or death 3 Slide the tray out from the machine base 4 Wearing protective equipment fill the reser voir with 2 quarts of a suitable water based cutting fluid Refer to the manufacturer s specifications for the proper water oil mix 5 Slide the tray back into the base and replace the ...

Page 27: ... D E F A Blade Pitch The most important consideration when selecting a blade for the Model G0682 is blade pitch which is typically measured in teeth per inch TPI Proper TPI for any cut depends on the cross section size and wall thickness of the workpiece If the blade pitch is too coarse for the cut there will be too few teeth making the cut at any given time This results in broken blade teeth and ...

Page 28: ... thickness of your workpiece For solid workpieces this measurement is the length of cut taken from where the tooth enters the workpiece sweeps through and exits the workpiece See D on the chart in Figure 40 For hollow or profiled workpieces this measurement is the wall thickness at its thickest point Th 0 5 1 2 3 4 5 0 02 1 16 3 32 1 8 3 16 1 4 6 8 4 6 3 4 2 3 2 8 1 5 8 10 5 7 4 5 3 5 4 2 8 1 5 Th...

Page 29: ...al feed pressure for a properly broken in blade The duration of the break in period is determined by the hardness of the material cut The break in period is defined in terms of square inches of material cut For hard materials such as steel the break in period is the first 50 square inches of material cut For soft materials such as aluminum the break in period is the first 150 square inches of mate...

Page 30: ...Arbor Cap Screw Blade Guard Linkage Tighten 6 Place the blade flange on the new blade as shown in Figure 45 Figure 45 Installing new blade 4 Remove the arbor cap screw It has left hand threads and loosens when turned clockwise see Figure 43 5 Remove the blade and blade flange Figure 44 Figure 44 Blade removed Blade Flange Blade Blade Flange Blade 3 Rotate the blade guard and linkage out of the way...

Page 31: ...rd thick thick hard strong thick hard strong thin straight powdery thin curled tightly hard thin thin curled short hard thick thick hard strong thick hard strong thin straight powdery thin curled tightly hard thin thin curled short hard thick thick hard strong thick hard strong thin straight powdery thin curled tightly hard thin thin curled short hard thick thick hard strong thick hard strong thin...

Page 32: ...M 10 Press the trigger switch to start the blade and cutting fluid pump Once the cutting fluid is observed on the blade lower the saw into the workpiece Use a controlled steady force to complete the cut When the cut is completed raise the saw release the trigger and allow the blade to come to a complete stop before proceeding Cutting Tips Replace sharpen and clean blades as nec essary to maintain ...

Page 33: ...50 lb capacity These super heavy duty roller stands feature con venient hand knobs for fast height adjustment Figure 50 Shop Fox Roller Stands G8983 G8984 G8985 T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window T20452 Kirova Anti Reflective S Glasses T20451 Kirova Clear Safety Glasses H0736 Shop Fox Safety Glasses H7194 Bifocal Safety Glasses 1 5 H...

Page 34: ... be a lifesaver Also compatible with safety glasses G9956 Remote Controlled Heavy Duty Air Filter Set the duration and speed with the remote con trol from as far away as 45 feet then hold on as the fan spools up to draw a massive 1400 CFM through the 5 micron primary filter and a micron secondary filter Changes the air in a 20 ft x 20 ft x 8 ft room 26 times an hour Hangs easily from the ceiling T...

Page 35: ...tighten all machine bolts Oil the main saw hinge pin Every Six Months Change gearbox oil Schedule Cleaning the Model G0682 is relatively easy Vacuum excess metal chips and wipe off the remaining debris and cutting fluid residue with a dry cloth Cleaning Protect the unpainted cast iron surfaces on the machine by wiping the them clean after every use this ensures moisture does not remain on bare met...

Page 36: ...ECT SAW FROM POWER 2 Raise the saw handle to the up most posi tion 3 Hold the drain pan under the oil drain plug then remove the oil drain plug Figure 53 4 Allow all of the oil to drain out 5 Replace the oil drain plug 6 Remove the oil fill plug and refill the gearbox with standard automotive 85w 140 gear oil until it is full 7 Replace the oil fill plug Figure 53 Hinge pin lubrication Oil Fill Plu...

Page 37: ...ection is wired incorrectly 3 Plug receptacle is at fault 4 Motor is at fault 1 Decrease feed pressure 2 Correct motor wiring connections 3 Test for good contacts correct the wiring 4 Test repair replace Machine has vibration or noisy operation 1 Motor or component is loose 2 Motor mount loose broken 3 Machine is incorrectly mounted or sits unevenly 4 Motor fan is rubbing on fan cover 5 Motor bear...

Page 38: ...r blade in a slow and controlled manner Vibration when cutting 1 Wrong tooth pitch profile 2 Workpiece is not secured in vise 3 Cross section of workpiece is too large 1 Use correct blade 2 Secure workpiece 3 Adhere to maximum cutting capacities for this machine Cut is not straight 1 Cutting pressure is too high 2 Workpiece is not secured in vise 3 Cutting angle is not properly set 4 Debris on vis...

Page 39: ...nd follow Blade Break in on Page 27 Blade teeth are broken missing 1 Feed speed pressure too high 2 Blade was in contact with the workpiece when machine was turned ON 3 Blade tooth pitch incorrect for cut 4 Blade not broken in correctly 5 Insufficient blade cooling 1 Reduce feed pressure by relieving pressure on the feed lever during operation 2 Never start the blade in contact with the workpiece ...

Page 40: ... current at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCI...

Page 41: ...Hot Hot 15 15 PLUG as recommended 220 VAC 3 Phase S 6 4 R 3 2 5 T 1 RESET OVERLOAD RELAY TEND THR12 6 5 ARC 8 5 0V 0V 240V 24V Ground W Z G X PE 1 1 1 2 2 2 2 3 3 3 4 4 4 5 5 5 T T S S R R 5 1 6 6 6 6 L3 L2 L1 L3 L2 L1 L3 L2 L1 10 10 10 M M M 96 95 10 15A 15A 1A 15A Trigger Switch High Low Speed Switch Power Indicator ON OFF Switch Control Box Wiring Diagram Figure 54 Trigger Switch See Figure 55 ...

Page 42: ...ld Cut Saw Mfg Since 12 10 READ ELECTRICAL SAFETY ON PAGE 38 Electrical Components Figure 55 G0682 electrical components Transformer Overload Relay ON OFF Switch Indicator Light 2 Speed Switch E C Fig Fuses Contactor ...

Page 43: ...12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 41 43 44 45 49 50 51 51 1 51 2 56 56 57 58 58 59 60 61 62 63 64 66 66 67 68 68 69 70 72 72 73 74 75 76 77 78 79 81 82 83 86 87 88 89 90 91 92 93 94 95 95 97 98 99 100 101 106 124 125 126 127 128 129 130 Main ...

Page 44: ...5 X 25 82 P0682082 CAP SCREW M12 1 5 X 30 LH 24 P0682024 SPACER 83 P0682083 FIXED GUARD 25 P0682025 QUICK RELEASE LEVER 86 P0682086 COOLANT TUBE 26 P51106 THRUST BEARING 51106 87 P0682087 COOLANT TUBE 27 P0682027 FLANGE 88 PSB06M CAP SCREW M6 1 X 25 28 P0682028 HANDLE 89 P0682089 BLADE GUARD 29 PRP58M ROLL PIN 6 X 45 90 PR71M EXT RETAINING RING 60MM 30 PW06M FLAT WASHER 12MM 91 PSB01M CAP SCREW M6...

Page 45: ...02 5 102 6 102 7 102 8 102 10 102 9 102 14 102 11 102 12 102 13 REF PART DESCRIPTION REF PART DESCRIPTION 102 P0682102 CONTROL BOX 102 8 P0682102 8 TWO STEP SWITCH 102 1 P0682102 1 CASE 102 9 P0682102 9 FUSE 15A 102 2 P0682102 2 CONTACTOR TECD TC 11 220V 102 10 P0682102 10 FUSE HOLDER 102 3 P0682102 3 TRANSFORMER 250V 102 11 P0682102 11 OL RELAY TEND 5 8A 102 4 P0682102 4 BACKING PLATE 102 12 P068...

Page 46: ... 202 202 201 206 207 203 REF PART DESCRIPTION REF PART DESCRIPTION 201 P0682201 END PANEL 205 PB09M HEX BOLT M8 1 25 X 20 202 P0682202 SIDE PANEL 206 G8589 GRIZZLY NAMEPLATE 203 PB20M HEX BOLT M8 1 25 X 35 207 PHTEK24 TAP SCREW 5 X 3 8 204 PN03M HEX NUT M8 1 25 ...

Page 47: ...UAL LABEL 309 P0682309 MODEL ID LABEL 304 PLABEL 14 ELECTRICITY LABEL 310 PPAINT 1 GRIZZLY GREEN TOUCHUP PAINT 305 PLABEL 63A DISCONNECT LABEL 311 PPAINT 11 GRIZZLY PUTTY TOUCHUP PAINT 306 P0682306 BIOLOGICAL HAZARD LABEL Safety labels help reduce the risk of serious injury caused by machine hazards If any label comes off or becomes unreadable the owner of this machine MUST replace it in the origi...

Page 48: ... 46 G0682 12 Cold Cut Saw Mfg Since 12 10 ...

Page 49: ...r metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use...

Page 50: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 51: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

Page 52: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...

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