Greenlee 940m3 SERIES Instruction Manual Download | Manualshive

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INSTRUCTION MANUAL

999 5540.7

© 2003 Greenlee Textron

IM 839 REV 17

1/03

Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.

940-M3 SPEC. 55

Hydraulic Power Pump

Effective with Serial Number KP1957TB

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Summary of Contents for 940m3 SERIES

Page 1: ...03 Greenlee Textron IM 839 REV 17 1 03 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 940 M3 SPEC 55 Hydraulic Power Pump Effective with Serial Number KP1957TB ...

Page 2: ...ity of the hazard The message after the signal word provides information for preventing or avoiding the hazard Hazards or unsafe practices which if not avoided MAY result in injury or property damage Hazards which if not avoided COULD result in severe injury or death Immediate hazards which if not avoided WILL result in severe injury or death SAFETY ALERT SYMBOL Read and understand all of the inst...

Page 3: ...ye protection can result in serious eye injury from flying debris or hydraulic oil Inspect pump hoses couplers and fittings for wear or damage Replace worn damaged or missing components with Greenlee replacement parts Worn or damaged components can fail resulting in injury Failure to observe this warning can result in severe injury or death The pump is heavy and requires two persons to lift Improp...

Page 4: ... change is required please contact factory first Assembly Instructions The 940 M3 Special No 55 pump is completely as sembled and is shipped to you as a complete pumping unit The only assembly necessary is the connection of the ram to the pump and the power cord to the proper electrical outlet Power The 940 M3 Special No 55 pump is powered by a 1 hp end mounted totally enclosed fan cooled ball bea...

Page 5: ...e protection can result in serious eye injury from flying debris or hydraulic oil Operating Instructions Procedure for depressurizing the hydraulic system 1 Release pressure and allow the ram to retract fully 2 Disconnect the pump from the power source 3 Disconnect the hose slowly to release any trapped pressure Draining Oil Reservoir Unscrew and remove 1 8 pipe plug 51 from side of pump base Turn...

Page 6: ... 6 1 4 qt Weight 77 lbs Motor Maintenance If the pump motor is in need of repair it should be done by the manufacturer of the motor or a qualified service center Correcting Minor Hydraulic Problems The hydraulic unit should be observed constantly for out of the ordinary performance and unusual noises If any of these are present shut off pump and take corrective steps immediately to avoid possible ...

Page 7: ... Insulate Motor Ground green insulation 3 1 2 T1 T2 230 Volt Motor Clockwise Rotation View Motor from Lead End See page 4 for wire colors Supply Line 115 Volt Motor Clockwise Rotation View Motor from Lead End See page 4 for wire colors Wire Gauge Wire Diameter 10 1160 12 0915 14 0726 16 3 0997 by area 16 2 0815 by area 3 L1 BLK LINE 12 3 2P with Ground 15 Amp Greenlee Part No 918 5264 1 20 Amp Gre...

Page 8: ...8 Cord Unit Pendant Switch and Enclosure 230V 50 60Hz 1 27320 502 7320 5 Cord Unit Pendant Switch and Enclosure 230V 50 60Hz 1 2 53281 905 3281 3 Screw self tapping 10 16 x 625 Phillips head 2 3 53194 905 3194 9 Screw self tapping 10 16 x 250 Phillips head 1 4 85117 918 5117 3 Cord Connector 2 2A R4 LINE PENDANT R3 R2 R1 1 2 3 L1 black wire Cord Ground green 4 L2 white wire Pendant White Wire Pend...

Page 9: ...ntrol valve Repair or replace Sticking vanes Repair or replace 16 17 Excessive noise in hydraulic Low in oil Add oil system Air in system Run pump to work out air Loose drive shaft adapter Tighten set screw 67 Necessary to add oil often Oil leaks Check for broken lines loose fittings or connections If the above corrective measures fail to make the pump function properly it is recommended that you ...

Page 10: ...10 Hydraulic Power Pump 63 E 57 70 55 62 64 64C 83C 59 60 50 61 SERIAL NUMBER LOCATION 10 718 10 781 593 656 9 218 9 281 593 656 85B 83B 83A 85A 84 Franklin Motor GE Motor Handles Used on Older Models ...

Page 11: ...11 Hydraulic Power Pump 76 1 8 ALLEN WRENCH Remove set screw before removing motor NOTE 80 78 81 77 65 52 53 A 68 62 E 75 67 58 56 79 82 86 ...

Page 12: ...12 Hydraulic Power Pump 22 37 26 20 4 25 19 40 1 B A B B 2 SECTION BB 38 28 4 23 36 29 26 7 33 9 8 22 41 13 3 34 5 32 6 35 30 10 24 18 15 12 17 16 11 14 39 40 20 ROTATION SECTION AA ...

Page 13: ...4 Block Pump 1 22 500 6111 9 Spring Compression 1 23 501 4865 6 Spring Compression 1 24 502 1175 5 Screen Intake 1 25 905 0014 8 O Ring 5 8 x 3 4 x 1 16 1 26 905 0436 4 Ball 9 32 Grade No 1 Chrome Steel 2 28 905 0677 4 Ball 5 32 Grade No 1 Chrome Steel 1 29 905 0681 2 Ball 3 8 Grade No 1 Chrome Steel 1 30 905 1526 9 Washer No 8 Hi Collar Lock 4 32 905 0911 0 Roller 125 x 750 30 33 905 1524 2 O Rin...

Page 14: ... 24 NF x 2 1 2 Socket Head Cap 4 70 918 5183 1 Motor 1 HP Electric 1 75 501 8238 2 Adapter Drive Shaft 1 76 501 8443 1 Relay Enclosure 1 77 905 1841 1 Screw 5 40 x 1 4 Pan Head Thread Cutting 2 78 918 6403 8 Relay Solid State 1 79 905 1440 8 Screw 8 32 x 375 Relay 2 80 918 5117 3 Connector T B 3302 2 Screw 1 81 918 5264 1 Cord 12 3 Type So 10 Ft Long 1 82 905 0633 2 Nut 8 32 Relay 1 83A 501 3918 5...

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