Goldacres Traymount 200L Operator'S & Parts Manual Download

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Traymount

Operator’s & Parts Manual

GA8700742 REV4 DEC 19

Summary of Contents for Traymount 200L

Page 1: ...1 Traymount Operator s Parts Manual GA8700742 REV4 DEC 19 ...

Page 2: ...dacres All photographs and technical information remain the property of Goldacres Introduction 3 Safety 4 Warranty 9 Goldacres Warranty Statement 10 General Information Specifications 11 Dimensions 12 Key Features 14 Vehicle Mounting 15 First Time Start Up 15 Honda GX200 Delta 40 Pump 16 Engine 17 Pump 21 Pump Maintenance 22 Pump Troubleshooting 23 Suction Filter 24 Filling 24 Spray Application 25...

Page 3: ...acres not only produce Australia s finest range of spraying equipment we also keenly value the unique relationship we enjoy with owners of our equipment We are pleased to welcome you as a Goldacres owner and look forward to making your spray applications as efficient as possible Please use this comprehensive resource to gain a full understanding of your equipment and don t hesitate to contact your...

Page 4: ...cked and all instructions for use when transporting be adhered to at all times Care should be taken when transferring liquid into the tank to ensure that the gross weight of the equipment does not exceed the carrying braking and or towing capacity of the vehicle to which the equipment is attached as specified by the vehicle manufacturer NOTE 1 LITRE WATER 1KG Water weighs 1kg per litre however con...

Page 5: ...use food or beverage containers as someone may consume the contents by mistake After reading the operator s manual if there is any thing that you do not understand please contact your Goldacres dealer Safe Chemical Use The safe use of Ag chemicals with this equipment is the responsibility of the owner operators All operators should be trained in the safe use of Ag chemicals Goldacres suggest that ...

Page 6: ...ehicle spray tank This may exceed the vehicle spray tank s designed capacity and function Reduce speed when operating the vehicle spray tank when tank is loaded Allow for greater braking distances when the vehicle spray tank is loaded To reduce possible vehicle instability it is recommended the vehicle be stationary if spot spraying on a slope or hill Ensure the vehicle or vehicle complies with al...

Page 7: ...ner operator to replace damaged and or missing safety decals Regularly review safety decals with operators It is very important to ensure that all new machine components and replacement parts include current hazard identification decals Replacement safety decals can be ordered from all Goldacres dealers Traymount 200 Decal Kit GA8700507 Traymount 300 Decal Kit GA8700508 Continued over page ...

Page 8: ...8 GA8700438 600L Traymount Pro Reel site tube GA8700438 Traymount 400 Decal Kit GA8700509 Traymount 600 Decal Kit GA8700510 ...

Page 9: ... housing Hydraulics Axle frame only Shockers and dampeners Wire cables Springs Drive chains Wheel bearings Failure caused by lack of lubrication not covered Warranty Exclusions Pump diaphragms Pump Seals Pump check valves Pump O rings Filters and filter screens Filter O rings Chemical Hoses Solenoid Diaphragms Hand Gun lance or wand seals and O rings Consumables chemicals fuels Items controlled by...

Page 10: ...anship or materials used under normal use and service conditions The Warranty is not transferable The owner is responsible for the performance of regular maintenance and service as specified in the owner s operators manual applicable to the product Failure to follow regular maintenance as advised may invalidate the warranty The owner must provide the Goldacres Dealer with prompt written notice of ...

Page 11: ...is reason calibration markings should be used as a guide only Filtration Filtration is a critical part of the sprayer s performance A suction filter between the tank and the pump handles filtration It is important that the filter is cleaned out regularly Pump The pump is critical to any sprayer performance Correct operation and maintenance of the pump will ensure the sprayer is able to perform to ...

Page 12: ...REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT SURFACE WEIGHT UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETRES DEBU SH 98 29 K UNLESS OTHERWISE SPECIFIED 0 1 ANGULAR 0 50 0 0 0 5 0 00 0 25 6 5 4 3 1030 TITLE MATERIAL DRAWN BY TRAY JAMES P NEALHARVEY MODEL EDITED BY 25 08 2015 THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COP...

Page 13: ... PR 3 4 PRESSURE 900 DRAIN HOSE 3 4 PRESSURE 520 SHEET 5 OF 6 DRAWING NUMBER TITLE MATERIAL DRAWN BY GA4914025 TRAYMOUNT 400L SUIT FLATBASE TANK 30M HOSE REEL JAMES P NEALHARVEY MATERIAL NOT SPECIFIED MODEL EDITED BY 8 09 2015 THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT SURFACE FINISH WEIGHT DRAWING EDITED BY 25 11 2019 REV 06 UNLESS OTHERWISE SPECIFI...

Page 14: ...es 7 8 9 1 2 4 5 6 3 Number Description 1 Main Tank 2 Pressure control unit 3 Bypass unloader lever 4 Main Tank Lid 5 30m Hose Reel Number Description 6 Main Tank Drain 7 Suction Filter 8 Pump Motor 9 Wet Sight Tube ...

Page 15: ...TION Before using this equipment with a chemical mix read and understand the instructions on the chemical label A first time start up procedure should be carried out as a water test only without any chemical present in the tank 1 Inspect the sprayer to ensure there is no damage or wear which could lead to injury further damage or reduce its performance 2 Check all bolts and nuts to make sure they ...

Page 16: ...e adjuster 2 Bypass unloader lever 3 Bypass outlet back to spray tank 4 Inlet from spray tank 5 Spray pressure gauge 6 Spray pressure outlet 1 7 Spray pressure outlet 2 8 Spray pump air damper Number Description 9 Spray pump diaphragm housing 10 Reduction gearbox 11 Spray pump oil drain plug 12 On Off switch 13 Fuel tank 14 Air cleaner 15 Exhaust muffler 16 Engine oil cap Dipstick 13 14 15 16 ...

Page 17: ...supplied or find a copy online Engine Safety Understand the of all controls and learn how to stop the engine quickly in case of emergency Do not allow children to operate the engine Keep children and pets away from the area of operation Your engine s exhaust emits poisonous carbon monoxide Do not run the engine without adequate ventilation and never run the engine indoors The engine and exhaust be...

Page 18: ...iously hurt or kill you Always perform a pre operation inspection before each operation and correct any problems Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas Breathing carbon monoxide can cause unconsciousness or death Never run the engine in a closed or even partly closed area FUEL VALVE LEVER ON OFF ON CHOKE LEVER CLOSED CLOSED OPEN 4 ENGLI...

Page 19: ...urn the starter grip gently Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter ELECTRIC STARTER applicable types Turn the key to the START position and hold it there until the engine starts If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again Using the electric star...

Page 20: ...X 6 ENGLISH procedure Refer to the instructions provided by the equipment manufacturer 1 Move the throttle lever to the MIN position Some engine applications use a remote mounted throttle control rather than the engine mounted throttle lever shown here 2 Turn the engine switch to the OFF position 3 Move the fuel valve lever to the OFF position Some engine rather than th the instructio For engine s...

Page 21: ...er in pump if sprayer is to be left in a cold environment Frozen water inside the pump can cause the housing to crack Always allow any frozen water inside the pump to thaw before attempting to operate the pump PREOPERATIONAL PROCEDURE 1 If sprayer is in a cold environment make sure that any frozen water present in the pump is thawed before attempting operation to avoid serious damage Ensure that t...

Page 22: ... pump Incorrect air damper chamber pressure Running pump at speeds greater than 540 RPM Exceeding the 560 PSI pressure limit of the pump Failure to wash chemicals from pump after use Incompatibility of the diaphragm material and the chemicals used DIAPHRAGM REPLACEMENT When diaphragms require replacement it is normal practice to replace the air damper diaphragm at the same time 1 Flush pump with c...

Page 23: ...es fittings and or nozzle The flow rate is correct but my pressure is too low or high Spray gun nozzle Check nozzle on spray gun for type and fitment Pressure fluctuation Air leak on suction side of pump Check suction pump for air leaks Incorrect pump speed Adjust pump speed close to but no higher than 540 rpm 3250 rpm engine Faulty pump valves Replace pump valves Pump pressure pulsating Air accum...

Page 24: ...he pump is turned off 2 Carefully unscrew filter nut and remove bowl and avoid contact with residual chemical 3 Remove screen and clean with a soft brush or compressed air 4 Check for damage to screen bowl body and O ring 5 Place screen back in position 6 Make sure O ring is in position for proper seal 7 Replace bowl and screw nut on Do not over tighten nut Filling When filling the sprayer it is n...

Page 25: ... open and engage the trigger on the spray gun to commence spot spraying 9 Adjust the pressure regulator to raise or lower the spray rate to suit application This will ensure even and consistent coverage of the target Flushing The following information is provided as a general guide for flushing your sprayer after a spray application For more specific information regarding flushing and decontaminat...

Page 26: ...7730 Hose barb Elbow 90 degree 1 1 4 male thread x 1 1 4 hose 1 11 GA5002783 Hose Clamp 1 1 4 SS 30 45 13W 1 11 10 4 3 5 6 3 4 9 8 1 2 L 1 1 1 2 1 1 1 REVISIONS A3 SHEET 2 OF 5 DRAWING NUMBER TITLE MATERIAL DRAWN BY GA4914015 TRAYMOUNT 200L DELTA 40 GX200 30M HOSE REEL AND AA30 GUN JAMES P NEALHARVEY MODEL EDITED BY 25 08 2015 THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS S...

Page 27: ...mm Spring SS 4 7 GA5000577 Washer 12mm Flat SS HD 4 8 GA5000999 Hose Clamp 3 4 SS 16 27 12W 2 9 GA5002873 Hose Clamp 1 1 2 SS 32 50 12W 1 10 GA5011227 Bolt M12 x 20 GR8 8 ZP 4 11 GA5077709 Hose barb Straight 3 4 male thread x 3 4 hose 1 12 GA5078409 Plumbing fitting Nipple 1 1 2 Arag 2502060 1 13 GA5077708 Hose barb Elbow 90 degree 1 2 male thread x 1 2 hose 2 14 GA5007231 Hose clamp Cobra type 1 ...

Page 28: ...H 1 2 SS 1 F E D C B A 1 1 2 2 3 3 Pos Part No Description Qty 1 GA5066080 Hose reel 30m 3 8 hose manual rewind 1 2 GA4532190 Hose Reel Adaptor Plate 5mm FMS 1 3 GA5065455 Bolt M10 x 30 GR8 8 ZP 4 4 GA5000117 Washer 10mm Flat SS HD 8 5 GA5000141 Nut M10 Nyloc ZP 4 6 GA5000335 Bolt M12 x 60 GR8 8 ZP 2 7 GA5002911 End cap Plastic Black Insert RHS 35 x 35 1 0 3 0mm wall 1 8 GA5000577 Washer 12mm Flat...

Page 29: ... Flat SS HD 3 15 GA5004085 Bolt M8 x 20 GR8 8 ZP 3 Sub assembly shown on following pages 5 3 3 1 5 6 4 8 9 12 13 14 15 2 11 10 4 2 SEALING CORD ON ALL PLASTIC FITTINGS TY 1 1 4 8 4 2 1 4 2 1 1 1 2 1 1 1 ITEM PART NUMBER 1 GA2000106 S 2 GA50 6 9 3 GA50 603 H 4 GA50 6604 5 GA50028 3 6 GA50 6259 H GA5000999 8 GA50 0 H 9 GA5018309 V B 10 GA5001 41 11 GA50122 3 12 GA50 132 C 13 GA50 13 P 14 GA5003643 1...

Page 30: ... 4 GR Suit Delta 40 GR 1 3 GA5072285 Pump Delta 40 GR 1 4 GA5077650 Pressure control unit valve DS3 3 section 30 Bar Udor 1 5 GA5004917 Nut M8 Nyloc ZP 4 6 GA5003643 Washer 8mm Flat SS HD 8 7 GA5048655 Bolt M8 x 40 GR8 8 ZP 4 8 GA5006161 Bolt M10 x 25 GR8 8 ZP 4 9 GA5000117 Washer 10mm Flat SS HD 8 10 GA5000141 Nut M10 Nyloc ZP 4 11 GA4400415 Plate Delta 40 Pump Mount 1 12 GA5004097 Bolt M6 x 60 G...

Page 31: ...Washer 16mm Flat ZP HD 8 13 GA5000895 Bolt M16 x 220 GR8 8 ZP 4 14 GA5001029 Nut M16 Nyloc ZP 4 15 GA4404755 Plate Tank Adjuster Compact 8 16 GA5000577 Washer 12mm Flat SS HD 16 17 GA5012461 Nut M12 Nyloc ZP 8 18 GA5000311 Set Screw M12 x 35 GR 8 8 ZP 8 19 GA5003783 End cap Plastic Black Insert RHS 50 x 50 0 8 2 5mm wall 4 Traymount 600L Tank Frame 10 6 8 9 11 4 5 13 12 12 14 1 16 16 18 1 2 3 15 1...

Page 32: ... 21 22 19 18 17 16 ump QTY Drain QTY 1 1 1 1 4 8 4 4 8 4 1 2 2 1 1 1 1 1 2 1 1 1 REVISIONS REV DESCRIPTION DATE ECN N 02 Changed to suit picklist 3 08 2017 J W 03 Model Bom updated 8 07 2019 JM 1114 04 Model BOM update 25 11 2019 NH DRAWING NUMBER TITLE MATERIAL DRAWN BY TRAYMOUNT 600L DELTA 40 GX200 30M HOSE REEL AND AA30 GUN JACK W NEALHARVEY MODEL EDITED BY 10 11 2016 SURFACE FINISH WEIGHT DRAW...

Page 33: ...ate Delta 40 Pump Mount 200 400L Kubota RTV 1 12 GA5004097 Bolt M6 x 60 GR8 8 ZP 2 13 GA5004437 Washer 6mm Flat SS 2 14 GA5075657 Hose barb Elbow 90 degree 13mm hose including 1 2 fly nut and seal Brass 1 15 GA5075745 Hose barb Elbow 90 degree Fly nut end x 20mm hose 1 16 GA5000999 Hose Clamp 3 4 SS 1 17 GA5077707 Hose barb 1 2 male thread x 3 4 hose 1 18 GA5018309 Valve Ball 12mm 1 2 female Lever...

Page 34: ...5066080 Hose reel 30m 3 8 hose manual rewind 1 3 GA4532190 Hose Reel Adaptor Plate 5mm FMS 1 4 GA5006161 Bolt M10 x 25 GR8 8 ZP 4 5 GA5000117 Washer 10mm Flat SS HD 10 6 GA5000141 Nut M10 Nyloc ZP 5 7 GA5000351 Bolt M12 x 75 GR8 8 ZP 2 8 GA5000577 Washer 12mm Flat SS HD 4 9 GA5012461 Nut M12 Nyloc ZP 2 10 GA4600935 Hose Reel Adaptor Suits Pro Reel Traymount 1 11 GA5006073 Bolt M10 x 75 GR8 8 ZP 1 ...

Page 35: ...4635 Bracket hand Gun jet holder support 1 13 GA5013003 Pipe linch pin 8 OD x 60 mm long 1 14 GA5004085 Bolt M8 x 20 GR8 8 ZP 6 15 GA5004919 Washer 8mm Spring SS 4 16 GA5003643 Washer 8mm Flat SS HD 8 17 GA5002783 Hose Clamp 1 1 4 SS 2 18 GA5004917 Nut M8 Nyloc ZP 2 19 GA2000106 Suction Filter 1 1 2 50 Mesh 1 1 2 BSP Male Threads 1 20 GA5077679 O ring 30 x 3 mm 2 21 GA5076037 Hose barb Straight 1 ...

Page 36: ...or Model 30L 5A CPB22136 Inlet Body Brass For Model B30L 6 GA5077442 Stem Sub Assembly Brass and Type 302 SS 7 GA5077376 Cup Packing Buna N 7A GA5077377 Cup Packing Viton 8 GA5077421 Gasket Brass 9 GA5077420 Packing Screw Brass 10 GA5077588 Stem Nut SS 11 GA5077589 Trigger Stop Spring Type 302 SS 12 CP7622 302SS 6 Burr Type 302 SS 13 GA5077407 Roll Pin Type 420 SS 14 GA5077427 Roll Pin Type 420 SS...

Page 37: ...p No Performance Liquid Pressure bar 1 5 2 3 4 A B A B A B A B GA8100370 Standard Capacity l min 0 79 2 61 0 98 3 18 1 14 3 67 1 40 4 54 Spray angle º 71 75 77 78 Max throw m 1 2 11 6 1 2 12 8 1 2 13 3 1 2 13 0 GA8100377 Capacity l min 0 98 3 14 1 21 3 79 1 40 4 54 1 70 5 30 Spray angle º 71 75 78 79 Max throw m 1 2 11 7 1 40 13 0 1 5 13 6 1 5 13 2 GA8100371 Capacity l min 1 17 3 71 1 40 4 54 1 63...

Page 38: ...5076553 GA5076561 GA5076441 GA5076553 GA2000097 GA5076511 GA5078313 GA5076361 GA5075757 GA5075660 GA5076507 GA5076068 GA5075993 GA5076068 GA5075802 GA5075602 GA5076441 GA5075755 GA5078307 GA5075624 GA5075730 Part No Description GA5072285 Pump Delta 40 GR GA5023870 SK Diaphragm kit GA5077781 Pump Repair kit Delta 40 includes diaphragms seals valves GA2000097 Diaphragm Desmopan Continued over page ...

Page 39: ...X2 GA5075802 Air valve assembly GA5075993 Diaphragm Pump accumulator GA5076065 O ring D23 52X1 78 GA5076068 O ring 6 00 x 3 mm GA5076074 O ring 28 00 x 3 00 mm GA5076361 Base plate GA5076386 Aluminium plunger GA5076441 Washer D10 5X18X2 GA5076450 Pin D15X48 GA5076456 Snap ring GA5076507 Oil plug GA5076511 Plug G3 8 Gasket GA5076517 Plug G1 2 GA5076553 Hex screw M8X35 UNI5737 GA5076561 Bolt M10 x 7...

Page 40: ...pler GA5075621 Gear shaft motor to gear box 3 4 GA5075799 Gasket Oil plug GA5078313 Oil plug 3 8 Brass GA5075785 Gasket Pump side GA5076564 Allen screw M10 x 25 GA5076557 Bolt M8 x 50 GA5075741 Coupler GA5076097 O ring 42 52 x 2 62 mm GA5076572 Hex screw Gear shaft GA5076453 GA5075786 GA5075626 GA5076516 GA5075621 GA5076571 GA5078313 GA5075799 GA5075785 GA5076564 GA5076557 GA5075741 GA5076097 GA50...

Page 41: ... x 167 mm length Suit Geoline Filter GA2000106 O rings GA5024290 are not included 1 GA5024290 O ring Suit filter mesh 2 5 C00201009 Bowl Suction filter 1 1 2 Geoline C00201009 1 6 K00100001 Drain plug Suction filter 1 1 2 Geoline K00100001 1 1 3 4 5 6 2 ITEM NO 1 2 3 4 5 6 MATERIA THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT SURFACE WEIGHT UNLESS OTHER...

Page 42: ...6558 GA5076440 GA5076513 GA5075804 GA5076060 GA5075999 GA5076067 GA5075791 GA5075681 GA5075803 GA5078264 GA5076558 GA5076440 GA5075697 GA5077105 GA5075695 GA5075995 GA5075787 GA5075995 GA5076060 GA5076067 GA5076074 GA5076446 GA5077184 GA5077088 Part No Description GA5077650 Pressure control unit valve DS3 3 section 30 Bar Udor GA5077088 Pressure control valve DS3 20 GA5077779 Repair kit DS2 DS3 co...

Page 43: ... GA5075995 Diaphragm Diameter 36 mm Control unit flow control GA5075999 Pressure Gauge 20 Bar GA5076060 O ring 20 63 x 2 62 mm GA5076067 O ring 17 13 x 2 62 mm GA5076377 Elbow GA5076382 Poppet GA5076439 Washer 8 5 ID x 24 OD x 2 mm GA5076440 Washer D6 4X12X1 6 GA5076446 Valve seat GA5076506 Plug GA5076513 Plug G3 8 GA5076546 Adjuster knob Green GA5076558 Hex Screw M6X60 UNI5737 GA5076573 Allen Scr...

Page 44: ...44 1 3 Morang Crescent Mitchell Park Vic 3355 P 03 5342 6399 F 03 5342 6308 info goldacres com au goldacres com au ...

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Goldacres Traymount 200L, Operator'S & Parts Manual

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