Gold Wing PITTS 30CC V3 Assembly Manual Download

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PITTS

30CC V3

ASSEMBLY MANUAL

WWW.GOLDWINGRC.COM

Summary of Contents for PITTS 30CC V3

Page 1: ...PITTS 30CC V3 ASSEMBLY MANUAL WWW GOLDWINGRC COM ...

Page 2: ...e wings 7 Extra strength epoxy control horns 8 Latest nylon bolts for wings installation 9 One piece carbon fiber landing gear 10 Advanced rubber wheels 11 Long servo arms included 12 Servo extension safety connector clips also included 13 Scale canopy and latest nylon bolts 14 Fixed ring inside cowling for easy build 16 Pre hinged wing control surfaces ready to fly 17 Pre mounted and plumbed gaso...

Page 3: ...y only in AMA Academy of Model Aeronautics approved areas 7 The manufacturer can not control the assembly operation and maintenance of this product therefore We are not responsible for any damage that occurs as a result of the use or misuse of this radio controlled model 8 All GOLDWING products are guaranteed against defects within 30 days of receiving your airplane This warranty is limited to con...

Page 4: ...n Landing Gear Assembly Landing Gear Installation Pants Installation Engine Installation Firewall Holes Assembly Throttle Servo Installtion Fuel Tank and Fuel Line assembly Ignition Module and Battery assembly Cowl Assembly Wing Final assembly Canopy assembly Flight Preparation C G Location Symmetry Control Control Throws Engine Debugging Flight Checking Accessories List 01 02 04 04 05 07 08 10 11...

Page 5: ...screw 3 Apply 30 minute epoxy inside the pre cut slots and coat the horns with epoxy Insert them into the pre cut slots Wipe away excess glue with rubbing alcohol 2 Aileron Control Horns 3 Wing Assembly 2 Pre hinged control surface is ready to fly Remove the covering below to expose the pre cut slots with a knife 2 5mm bit 21 1 2 21 1 1 ...

Page 6: ...g back inside of wing panel during transportation 1 Use the provided safety clips to secure the servo and servo extension leads 3 Drill 1mm holes for the servo mounting screws Position the servo with the servo label closest to the wing trailing edge 4 Use a drop of thick CA glue on each screws to prevent tapping screws from loosening due to vibration Install servo with M2 12mm tapping screws Minim...

Page 7: ...0mm Black steel pushrod Pre adjustable Epoxy horns 5 5 Mount the servo arm and the extension arm with M2 8mm screws and locking nuts as shown Then turn on the transmitter and plug the servo into receiver Ensure the channel is neutral Install the servo arm facing toward the wing tip Position the servo arm 90 degrees to the servo Upper Wing Installation 7 Apply 30 minute epoxy inside the wing pre cu...

Page 8: ... till the epoxy dry 8 9 10 8 Apply 30 minute epoxy inside the other wing pre cut slot and coat the wing batten with epoxy Insert it into the pre cut slot 9 Coat the wing rib with epoxy put the wing together Wipe away excess glue with rubbing alcohol ...

Page 9: ...e stab to find the middle 3 Coat the horns with epoxy Insert them into the fuselage again Make sure the stab is symmerical 08 21 1 21 4 2 21 4 1 2 Mark the stab with a pen when the stab is symmerical Trace around the fuselage with a knife and remove the covering below to expose the board Take care not to scratch the board 21 31 21 2 1 21 2 2 21 3 2 Stab and Elevator Installtion ...

Page 10: ...e elevator first Insert the into the elevator hinge holes 8 deflection before fasten the stab with tape Check you have full elevator 5 Install the two horns with M3 16mm screw and locking nut Apply 30 minute epoxy inside the pre cut slots and coat the horns with epoxy Insert them into the pre cut slots 21 8 21 5 1 21 5 2 21 7 21 6 09 ...

Page 11: ... d u e t o vibration 1 Remove the covering below to expose the pre cut sevro hole with a knife Use the provided safety clips to secure the servo and servo extension leads 2 Run the extension lead through the fuselage to the receiver lead to the fuselage will help to prevent lead from dropping back inside of wing panel during flying Taping servo Fuselage head 3 4 21 2 1 Tape 21 2 1 21 1 1 21 1 2 Mi...

Page 12: ...th M3 16mm screw and lock nut 5 5 Turn on the transmitter Make sure the servo is in the neutral position Install the servo arm Position the servo arm 90 degrees to the servo and tighten the arm screw 2 5mm latest nylon ball link assembly Anodized AL Long servo arm 6 M2 5 110mm Black steel pushrod Pre adjustable Epoxy horns Rudder Assembly Pre installed In this location 11 ...

Page 13: ...orns with epoxy Insert them into the pre cut slots 3 2 4 Install the ball link with M2 5 16mm screws and locking nuts Tightening the nuts is recommended Wipe away excess glue with rubbing alcohol Make sure the horns are correctly aligned and symmetry before the apoxy has cured 4 12 1 Trace around the fuselage with a knife and remove the covering below to expose the board Take care not to scratch t...

Page 14: ...nstalled 2 Position the servo with the servo label toward the fuselage tail Fasten the servo wire with the tape 1 Tail 2 Tape 13 21 5 5 hinge rudder Stick the hinge to the rudder first Insert the into the hinge holes 2 2 21 1 1 6 6 hinge Use a drop of thick CA glue to stick the stab and elevator Insert the into thehinge holes ...

Page 15: ... long arm for installing 2 5mm ball links and screws Drill 2mm holes in the servo arm and mount it with M2 8mm screws and nuts 6 screws and the locking nuts Remove any slack in the cables and crimp to secure Crimp the brass swage tube with a crimping tool or pliers Finally you can adjust the cable by loosening or tightening the cable connectors Mount the pre installed ball link to the servo arm wi...

Page 16: ...l Wheel Installation 1 carbon fiber tail wheel bracket with M5mm locking nut and M5 permanent seat AL screw Install the 2 Install the wheel to the steel wire with should be secured with Blue Loctite Grate the end of the steel wire with a grater wheel collars All wheel collars Grate 1 21 2 2 21 2 1 ...

Page 17: ...is parallel to the rudder Apply 30 minute epoxy inside the 6mm hole and coat the hinges with epoxy Insert the ball link into the hole M3 12mm tapping screw Centerline 2mm bit 4 Use the tail wheel bracket as a template and drill 2mm holes Install the tail wheel bracket with three M3 12mm tapping screws 4mm bit Wheel tail Steel wire permanent seat 2mm ball link Steel wire arm Ф1 2mm Wheel tail 21 4 ...

Page 18: ... metal plate with a pliers 4 Fasten the cable to the stab and fin holes with screws and swage tube the brass 17 3 Check you have full elevator deflection before fasten the stab with cable Fin And Stab Cable Tensioning 21 1 2 21 1 1 21 2 2 21 2 1 21 31 21 3 2 21 4 2 21 4 1 ...

Page 19: ...e Don t over tighten and crack the carbon fiber NOTE the correct edge in mounting 2 Remove the covering below to expose the holes with a knife and reinstall the landing gear hatch cover Secure the M3 12mm tapping screw with a drop of CA The hatch cover maybe not included in some planes Landing Gear Installation 21 2 1 21 1 1 21 1 2 21 2 2 Main Landing Gear Installation 18 ...

Page 20: ...th front of gear 3 Pants Installation 1 2 1 Install the inner wheel collar on the axle screw and tighten the wheel collar in place Adjust wheel collars in or out until wheel turns freely 2 And then install the wheel pant with two M2 5 12mm screws 2 1 1 Engine Installation DLE 30 engine not included ...

Page 21: ... with a pencil Position the pushrod exit hole also 3 Draw the center lines with a pencil as shown Stick the tamplate paper onto the firewall with the center lines coincident 1 Do not use Blue Loctite on engine mounting screws until final assembly The engine will need to be removed to fit the throttle pushrod and fuel line 21 2 1 21 2 2 21 3 1 21 3 2 21 4 1 NOT INCLUDED 1 5mm 21 4 2 5mm Firewall ho...

Page 22: ...n the servo arm 90 degrees to the servo 3 Thread the 2mm ball link half way onto the pushrod Install the pushrod to the throttle arm with M2 8mm screws 4 R length Use a L bend to connect the push rod to the servo arm emove pushrod from throttle arm on carburetor and cut throttle pushrod to 21 1 1 21 1 2 21 2 1 21 2 2 Wood Washer 21 4 1 L shape 21 4 2 21 3 1 21 3 2 21 Throttle Servo Installation ...

Page 23: ...ylon tie 1 1 1 1 2 1 Fuel tube interface type has been originally marked 2 The tank bottom and cabin connect to the tank places had originally sticky connected to the VELCRO tie Untie the velcro and install the fuel line on the copper pipe Fuel Tank and Fuel line Assembly 11 3 2 2 2 1 ...

Page 24: ...de of fuselage during flying Retight the tank with the velcro tie after the fuel lines are all right Drill a 6mm hole on the bottom of the fuselage Let air line pass through the hole 21 4 1 21 5 1 21 5 2 21 4 2 1 Trim a piece of foam rubber to the ignition module Make the pad slightly larger than the ignition module Bundle the ignition with tape as shown Ignition and the battery Assembly Double si...

Page 25: ...he engine mounting box and 3 Thread nylon tie through mounting holes Mount the engine ignition module using nylon tie as shown Use the provided safety clips to secure the ignition and engine trigger line 4 Repeat all the previous steps for the battery of ignition module Nylon tie provided safety clip 3 21 2 1 4mm bit 21 2 2 21 4 1 21 4 2 Cowling Installation ...

Page 26: ...he distance between the fuselage and the ignition plug and exhaust 2 Measure the same distance on the cowling and mark it 4 Install the cowl and check that everything fits correctly and nothing rubs against cowl If needed enlarge the cutouts and test fit again until everything fits correctly EXTRA300LP Cowling 21 3 1 EXTRA300LP Cowling 21 4 2 21 4 1 21 3 2 2 1 ...

Page 27: ...ure the distance of the blind nut on the cowling and mark it 2 Install the nylon bolts to the wing blind nuts Tighten snugly but do not over tighten Slide the wings on the wing tube and plug in the aileron servo connectors New nylon bolts More stronger 2 1 Slide the wing tube in the fuse wing tube sleeve 1 2 11 Φ20 620mm carbon fiber tube ...

Page 28: ...th M3 16 screws 4 Install the upper wing with the wing bracing and locking nuts Canopy Assembly 1 Install the canopy to the front of fuselage Tighten the canopy with theM3 16mm nylon bolts M3 16mm New nylon bolt 21 3 1 21 3 2 21 4 2 21 4 1 21 1 1 21 1 2 ...

Page 29: ...under wing is 13MM 2 Adjust the battery location The CG can be moved around to fit your personal taste C G Location 2 1 Symmetry Control Adjust the aircraft and make sure both sides are symmetrical Like the diagram shown So that the plane is ready for flight 1 28 ...

Page 30: ...t 30 seconds Check the engine and make sure the temperature is below the prescription of manufacturer Engine Debugging Check every angle and adjust them to correct position Check all parks and make sure the installation is firm and reliable Add some weight in either of wingtip to balance the left and right wings Once everything is right Flight Checking Control Throws ...

Page 31: ...hrod Provided Safety clips Carbon tube Φ20 620mm Wings M6 28mm Nilon bolt 4 8 4 8 8 8 4 4 1 1 2 16 1 picture Description Qty Epoxy horn AL anodized Semi long arm M2 8mm screw M2 5 Ball link M2 5 16mm hex Socket screw M2 5 lock nut M2 5 110mm Pre adjustable Pushrod Provided Safety clips Stab 1 2 2 8 4 4 4 2 2 2 Elevator Elevator Wood slat 1 And M2 hexnut 8 2 Hinge 4 Wing bracing ...

Page 32: ... 4 3 Hinge Pull pull Connector Crimp Cable 4 12 8 picture Description Qty Φ0 8mm 3 Carbon main Landing gear M4 25mm Hex socket Screw Wheel axle Φ4mm Φ4 1mm Wheel collar 3 rubber Pu wheel Wheel pant M3 16mm Screw With washer Hatch cover 1 1 4 2 4 2 2 4 1 M8 lock nut 2 M3 12mm Tapping screw M3 lock nut 4 picture Description Qty 4 Metal plate ...

Page 33: ...Steel wire arm M2mm ball link 1 1 1 1 2 1 1 1 5 picture Description Qty 5mm allen Wrench 3mm allen Wrench 2mm allen Wrench 1 1 1 6 Engine mounting Wood washer M4 25mm engine Mounting screw M4 blind nut 1 1 1 12 picture Description Qty 7 picture Description Qty Cowl With washer 1 6 M3 16mm screw Fuselage 1 Canopy M3 16mm Nylon bolt 1 4 Decals 1 8 Nylon Tank included ...

Page 34: ...00mm Φ 2mm ball link 2mm nylon L bend And M8 hexnut M2 8mm screw Servo board Servo fortified Board Provided Safety clip 1 1 1 1 2 3 2 picture Description Qty 9 Throttle pushrod 2 Wing wood Bracing Wing batten 1 ...

Page 35: ... other commom tools 2 According to the most popular wing planform 3 Wearproof and waterproof drapery 4 Easier transport you will be professional with the wingbag There are 30cc 50cc 100cc 85cc and 150cc wingbags for your choice GW detrusion new product KUZA Wingbag 2 Carbon spinner 1 KUZA wingbag 150cc 5 100cc 4 5 50cc 3 5 and 30cc 3 for your choice 34 NEW PRODUCT 21 1 1 21 1 2 21 1 4 21 1 3 21 2 ...

Page 36: ...21 3 1 21 4 1 21 4 2 21 4 3 21 4 4 5 3 Aluminum spinner 26 30CC 50CC 85 100CC 150 170CC 4 Carbon fiber landing gear 30E 170CC 5 Carbon fiber propeller 21 3 2 35 ...

Page 37: ... 21 6 2 21 6 3 21 6 4 21 7 1 21 8 1 21 8 2 21 7 2 6 Carbon fiber tail wheel assembly 26cc 170cc 7 Rudder booster 20cc 50cc 8 Engine starter 15cc 85cc 40 400class Glow 12 18V 40A 12V 9AH battery suggestted 36 ...

Page 38: ...21 9 1 21 9 2 21 10 1 21 11 1 21 10 2 21 11 2 21 12 1 21 12 2 9 Custom Throw Meter 10 Alu PU wheel 1 5 4 5inch 11 Nylon PU wheel 1 4 5inch 12 Wheel axle M4 M5 M6 37 ...

Page 39: ...3 ALU long arm 26cc 150cc 14 Control horn assembly 26cc 150cc 16 Adjustabel pushrod 50cc 170cc M3 40mm M3 60mm 21 13 1 21 13 2 21 14 1 21 14 2 15 Epoxy horn 26cc 170cc 21 15 1 21 16 2 21 16 1 21 15 2 38 ...

Page 40: ...17 Ball Link Assembly M2 M2 5 M3 18 Gas tank 20cc 170cc 19 Gas tube 20cc 170cc 20 Aluminum Servo Plate 21 17 1 21 17 2 21 18 1 21 18 2 21 19 1 21 19 2 21 20 1 21 20 2 39 ...

Page 41: ...21 Capony nylon bolt M3 16mm 22 Wing nylon bolt M4 14mm M6 28mm 23 Wingbag 24 Connective Strapers 21 21 1 21 21 2 21 22 1 21 22 2 21 23 1 21 23 2 21 24 2 21 24 1 40 ...

Page 42: ...30CC SERIES PLANES 41 ...

Page 43: ...42 ...

Page 44: ...EXCLUSIVE DISTRIBUTORS IN THE WORLD ...

Page 45: ...rage production ranges from 20 000 to 30 000 pcs Our current focus areas are electric and gasoline aircraft with specialist accessories The superior quality and 3D performance of these planes are highly praised by our American European and Japanese customers We hope to establish long term business relationships with friends from around the world on the basis of mutual equality and benefit WWW GOLD...

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