Gocycle MOTORFORK G2 Manual Download | Manualshive

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G

OCYCLE

G2

M

OTOR

F

ORK

G

UIDE

Version 1.0

Servicing of the Gocycle G2 MotorFork

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Summary of Contents for MOTORFORK G2

Page 1: ...GOCYCLE G2 MOTORFORK GUIDE Version 1 0 Servicing of the Gocycle G2 MotorFork...

Page 2: ...need to order parts specific to your repair Part Code Part Description Quantity 2036 Motor Assembly 1 2041 54 1 2 Stage Gearbox 1 2100 Fork Brace 1 2135 Motor Torque Bung 6 2137 Front Disk Cover 1 21...

Page 3: ...cs Limited All Rights Reserved 3 CONTENTS Front Disk Cover Removal 4 Front Hub Relocation 5 MotorGearbox and Controller Removal 8 Controller Removal 9 MotorGearbox Rework 11 Controller Replacement 14...

Page 4: ...S IN SLEEP MODE 1 1 For ease of assembly invert the Gocycle and locate on a stand as demonstrated Note Ensure the battery pack is in sleep mode Consult your Owner s Manual for information 1 2 Use a 2...

Page 5: ...erved 5 FRONT HUB RELOCATION 2 1 Use the 2 5mm Allen key to undo the Controller securing bolt 2164 2 2 Use a 3mm Allen key to undo the 4 bolts 2162 that secure the Fork Brace 2100 2 3 Once all 4 bolts...

Page 6: ...earbox fins as demonstrated The top half of the tool should align against the Front Upright Note Before installing the tool ensure the lower component is unscrewed to its maximum extent Note This demo...

Page 7: ...o the MotorFork as shown 2 7 Slide the Motor Holder up the Fork into the fins of the Motor and use the elastic band to secure the tool to the MotorFork Wrap the elastic band around the MotorFork tight...

Page 8: ...ith the Front Hub relocated the MotorGearbox and Controller assembly can now be removed Carefully begin to push the unit upwards as shown 3 2 As the Anderson connectors as well as the ESC cable are re...

Page 9: ...REMOVAL 4 1 Use a sharp blade and with extreme caution carefully cut the Heat Shrink 2345 on the three phase wires from the Motor to Controller 4 2 Pull the heat shrink back to reveal the three conne...

Page 10: ...Gocycle G2 MotorFork Guide 1 0 Karbon Kinetics Limited All Rights Reserved 10 4 4 Finally remove the Heat Shrink from the phase wires of the Motor...

Page 11: ...it to unscrew 3 of 4 Gearbox securing screws 2256 as shown 5 2 There is 1 screw that requires the removal of 1 Motor Torque Bung as shown 5 3 Once all 4 screws have been removed the Gearbox 2041 can b...

Page 12: ...Gears and reinstall into the Gearbox Take great care to not contaminate the grease or gears 5 5 In order to refit a Gearbox and Motor press the Gearbox onto the Motor ensuring to align the securing h...

Page 13: ...Gocycle G2 MotorFork Guide 1 0 Karbon Kinetics Limited All Rights Reserved 13 5 7 Ensure to reinstall the Motor Torque Bung Rework Complete...

Page 14: ...1 Install the three pieces of Heat Shrink 2345 over each of the three phase wires as shown 6 2 Align the three phase wires as shown ready to connect to the three Motor wires 6 3 Align the connectors...

Page 15: ...enclose the phase wires Ensure to have the Heat Shrink pushed as close to the Motor as possible If there is a gap it should be no longer than 3mm This demonstrates a connector that has drifted apart...

Page 16: ...s lowered 7 2 Ensure the Controller is fully inserted and that the Controller securing hole aligns with the hole in the MotorFork to allow installation of the screw 2164 7 3 Unhook the Front Hub and l...

Page 17: ...earbox and Front hub assembly are fully inserted and the edge of the fork is on the shoulder of the Hub assembly as shown here 7 5 Install the Fork Brace and the four securing bolts Tighten in the ord...

Page 18: ...ighten the 6 securing bolts to 1 2Nm IMPORTANT NOTE THE ABOVE REMOVAL AND REPLACEMENT STEPS MUST BE CARRIED OUT IN ORDER FAILING TO DO SO MAY RESULT IN DAMAGE TO THE GOCYCLE If you have any further qu...

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