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Girard Systems RV Awnings Products 

Girard Link System: Motors and Controls   

(G-LINK)     

MANUAL 

Owners Operation, Adjustment, Repair and Installation 

Rev. 121112 

1361 Calle Avanzado, San Clemente, CA 92673 (949) 259-4000 Fax (949) 276-5500 

 

 

Summary of Contents for G-LINK

Page 1: ...stems RV Awnings Products Girard Link System Motors and Controls G LINK MANUAL Owners Operation Adjustment Repair and Installation Rev 121112 1361 Calle Avanzado San Clemente CA 92673 949 259 4000 Fax 949 276 5500 ...

Page 2: ...GA Labor claims are processed according to labor hour guidelines and flat rate compensation based upon particular labor functions In order to process any labor claim a copy of a repair order supporting the claim must be provided The repair order must include a desDCiption of labor function labor rate per hour any returned parts claimed and the RGA Replacement parts will be sent via ground delivery...

Page 3: ...ard Systems factory powder coated finishes Black or White Girard Systems does not warrant any OEM Aftermarket custom paint or finish modifications The Painted finish is subject to normal fading and void if proper maintenance and care has not been taken PARTS FIVE 5 YEARS ELECTRONICS FIVE 5 YEARS FABRIC FIVE 5 YEARS LABOR ONE 1 YEAR FREIGHT ONE 1 YEAR PARTS ELECTRONICS FABRICS REPLACED UNDER A PROD...

Page 4: ...red or repaired by anyone other than Girard Systems or by its authorized service representatives Girard Systems does not warrant that the Awning meets the requirements of any laws or regulations of any county state municipality or other jurisdiction and you assume all risks and liability whatsoever resulting from the use thereof EXCEPT AS SPECIFICALLY PROVIDED HEREIN GIRARD SYSTEMS MAKES NO WARRAN...

Page 5: ...Model GC 732 G DC Motor Control 17 Model GC 135M Remote Motion Sensor 20 Model GC 779G Remote Motion Sensor 22 Model GC 135 I Remote Retract All 26 Model GC 135IRL Remote Ignition Retract Lockout 28 Model GC 116I Remote Anemometer 31 Model GC 104DC Dry Contact Control Module 33 Model GC 104 GC 105A GC 106 GC 107 Remote Controls 36 Model GC 229 1C GC 230 2C Remote Wall Switches 38 Battery Replaceme...

Page 6: ...ngs 3 The automatic retraction of awnings does not require a connection between the ignition circuits and the awnings motor control but is also achieved with no wiring using a single additional RF link The system consists of several modules that perform specific functions and communicate with each other by transmitting or receiving radio RF signals SYSTEM MOTORS Two types of motors are provided wi...

Page 7: ... RPM AMPS 97DM45M 30 13 2 42 97DM45M 50 13 2 2 97DM45M 60 7 2 4 97DM59M 60 14 2 41 97DM59M 80 14 2 94 97DM59M 100 11 2 94 REMOTE MOTORS RPM AMPS 97DM35R 6 17 97 97DM35R 13 15 1 5 97DM45R 30 13 2 42 97DM59R 60 14 2 41 97DM59R 80 14 2 94 97DM59R 100 11 2 94 REMOTE MTRS W MO RPM AMPS 97DM45RM 30 13 2 42 97DM45RM 50 13 2 20 97DM45RM 60 7 2 4 97DM59RM 60 14 2 41 97DM59RM 80 14 2 94 97DM59RM 100 11 2 94...

Page 8: ...smitter 98GC74DC 8 GC 135I Remote Retract All Transmitter 98GC135 I 9 GC135IRL Ignition Retract Lock Out Transmitter 98GC135M 10 GC 116I Remote Anemometer Transmitter 98GC116I 11 GC 104DC Remote Dry Contact Control Transmitter 98GC104 12 GC 104 Remote Control 1C Transmitter 98GC104 13 GC105A Remote Control 5C Transmitter 98GC105A 14 GC 106 Remote Control 9C Transmitter 98GC106 15 GC 107 Remote Con...

Page 9: ...s 433 92MHZ The Awning may be operated directly from the GC136 using the UP STOP DOWN buttons Fig 1 The direction of travel of the motor can be reversed without the need of changing the wiring connections using the Reverse switch available on the unit Fig 2 The GC136 can operate in either Continuous or Step modes see Program Setup section a In Continuous mode a single press of the button on the Un...

Page 10: ...s as DOWN button Opens the Awning c Press simultaneously the STOP and DOWN button of the GC136 for at least 6 seconds The Green LED will first turn on solid and then blink a few times When the Green LED turns off the operation is completed 4 Program Continuous or Step mode of operation a Turn on power to GC136 b Verify which Button of the GC136 functions as UP button Closes the Awning c Press simu...

Page 11: ...ncy is 433 92MHZ The Awning may be operated directly from the GC228A using the UP STOP DOWN buttons Fig 1 The GC228A can operate in either Continuous or Step modes see Program Setup section a In Continuous mode a single press of the button on the Unit or the Remote Control will cause the Awning to move in the chosen direction until it reaches the closed or fully extended position unless the Stop b...

Page 12: ...ton on the REMOTE Unit The Green LED will turn off 3 Delete all Remotes from the GC228A a Remove the front cover to access to the programming button b Turn on power to GC228A c Press simultaneously the STOP and DOWN button of the channel that you want delete for at least 6 seconds The Green LED will first turn on solid and then blink a few times When the Green LED turns off the operation is comple...

Page 13: ... tighten each retaining sDCew using a small sDCewdriver 5 Mount the unit on the wall or panel using the sDCews provided 6 Replace the decorative panel on the front The model GC228B is the interface between the GC228A and the Girard Auto Valance System enabling the remote control of the DC Motor Valance and the LED lights of the system The Auto Valance system may be controlled manually Fig 1 from t...

Page 14: ... the retaining sDCew and insert each wire in the proper location on the edge connector as shown in Fig 3 d Firmly tighten each retaining sDCew using a small sDCewdriver e Mount the unit on the wall or panel using the sDCews provided f Replace the decorative panel on the front 2 Connect the AC input wires of the GC228B to the outputs of the GC228A Fig 2 3 Connect the Auto Valance and LED Lights con...

Page 15: ... the 12 VDC power source The additional single wire Black is the RF receiver antenna and may be either left loose or attached to a surface using tape The GC 74DC F must be installed on a fuse protected circuit no more than 10A To install 1 Select a convenient location inside the vehicle 2 Bring the 12VDC power and DC motor wires to this location 3 Connect the power to the input wires Red 12VDC Bla...

Page 16: ...onal Remote a Don t turn off the power to the GC 74DC F If you do you will delete the previous remote b Press twice the P2 button on the back of the first Remote A beep will be emitted by the RF receiver with each press c Press once the P2 button on the back of the additional Remote A beep will be emitted by the RF receiver d Press the UP or DOWN button on the Remote to verify that the unit is pro...

Page 17: ...ee Picture 1 All connections are made with wires that can be terminated with the 12V Molex connectors without the need for a junction box The wires consist of 8 pin Connector for the two wires Blue and Brown for connecting the DC motor see Picture 2 Below 4 pin Connector for the two wires Black and Red for connecting the 12 VDC power source see Picture 2 Below The white wire on the side is the RF ...

Page 18: ...e Channels The GC 732G must be installed on a fuse protected circuit 15A To install 1 Select a convenient location inside the vehicle 2 Bring the 12VDC power and DC motor wires to this location 3 Connect the power to the input wires Red 12VDC Black 12VDC 4 Connect the motor wires Blue and Brown to the motor using quick connectors 5 Test operation using the IN and OUT red switches If the rotation o...

Page 19: ...e motor does not turn in the correct direction move the Reverse Switch to the other location See picture 3 2 Cancel all Remotes from the GC 732G Note Remotes can t be cancelled individually a Turn on the power to the GC 732G b Press the programming button for a least 5 second the Red LED will turn on and will turn off c Press any button of the remote to make sure it is cancelled 3 Additional funct...

Page 20: ...the unit The magnet is mounted on the back housing of the cassette facing directly the main enclosure of the GC 135M so that when retracted it is in close proximity to its upper edge The sensing element consists of an inertia switch activated by a weighted lever The position of the brass cylinder weight can be adjusted to inDCease or deDCease the sensitivity moving the weight closer to the pivot p...

Page 21: ...ocedure the Receiver must be without power OFF for at least 10 seconds During the programming function the interval between each step required must be less than 10 seconds The Motion Sensor can only be programmed to a REMOTE that is already programmed to the Receiver To Program GC135M to a GC 136 Receiver a Turn on the GC 136 and the GC135M Leave them on if already on b Press the PROGRAM button on...

Page 22: ...nal to the awning when the acceleration exceeds a preset value for longer than 3 seconds To install and program this unit open the housing by removing the four sDCews that retain the lid The preset value that triggers the retract signal may be changed using the black dial located on the front of the Printed Circuit Board This dial See Picture 1 changes the sensitivity in 9 steps Level 1 results in...

Page 23: ...he Lead Rail using two self tapping sDCews For field installation please refer to the instructions shipped with the unit Programming NOTE Before starting this procedure the Receiver must be without power OFF for at least 10 seconds During the programming function the interval between each step required must be less than 10 seconds Picture 2 ...

Page 24: ... Black Dial to the desired sensitivity number level 3 is the factory setting 2 Programming the GC779G to a Remote Motor a To program the GC779G to a Remote Motor Hand Held Remote needs to be programmed first Refer to Programming instruction of the GC104 GC105A etc b Connect the GC779G to a 12volt DC circuit c Set the Adjustment Dial to level 0 zero d Press P2 twice of the programmed transmitter GC...

Page 25: ...onds e Place the unit on the base attached to the Lead Rail so that the Reed Switch see Picture 2 is in close proximity with the magnet on the base the purple LED will light f Press the push button on the GC779G The LED on the GC732G DC controller will start blinking for about 5 seconds g Test if the code was accepted by pressing again the push button on the GC779G The Awning should retract h If t...

Page 26: ...cause all of the awnings that have been programmed to retract Fig 1 The three Dip Switches of the GC 135 I Fig 1 determine its mode of operation The diagram in Fig 2 Shows the Dip Switches set as 1 ON 2 ON 3 OFF The white square shows the position of the switch The proper settings for the GC 135 I are as shown in Fig 2 The function of switch 1 is to turn on the power to the transmitter and this is...

Page 27: ...35 I j Extend awing using a Manual Remote Control and press again the UP button on the GC135 I to verify that the unit is working properly the awning should Retract To Program GC135 I to a Remote Motor or to GC74DC F g Program first the Remote Control to the Remote Motor or the GC74DC F See Remote Control programming instructions h Turn on the Motor or GC74DC F you will hear a faint beep from the ...

Page 28: ...d are in the closed position After 1 minute the 98GC135 IRL will disable power to the Awnings Once the Ignition Lockout is engaged power will be disabled to all awnings until the ignition is turned off The installation of the Ignition Lockout has an INLET and OUTLET will also require the 12 Volts GND coming from the Ignition See figure 1 below Figure1 Programming Functions Program 98GC135 IRL Tran...

Page 29: ...d to be programmed to the Reote Motor If this has NOT been done follow step 1 below Once the remote is already programmed please proceed to Step 2 1 Programming the Hand Held Remote to a Remote Motor a Select the desired channel on the Hand Held Remote Control b Plugging the Inlet of the 98GC135 IRL to 110 Vac Circuit c Connect the Remote Motor to the Outlet of the 98GC135 IRL An extra Plug is nec...

Page 30: ...gnition Switch The Awning should retract The Receiver or Remote Motor will be disabled after 1 minute g If the unit does not work repeat number 2a 2f again NOTE Do not change the settings of the DIP switches that have been preset for proper operation at the factory Connections ...

Page 31: ... the DC Panel or from a 110V 12V power adapter and can be programmed to control up 20 Receivers from anywhere in the Coach The GC83 offers three ranges of wind speed sensitivity see Fig 1 0 to 1 Wind Speed between 0 and 10 mph 1 to2 Wind Speed between 10 and 18 mph 2 to 3 Wind Speed between 18 and 30 mph Fig 1 Installation and Programming steps Select an appropriate location and mount the Anemomet...

Page 32: ...m first the Remote Control to the Remote Motor or the GC74DC F See Remote Control programming instructions b Turn on the Motor or GC74DC F you will hear a faint beep from the RF receiver c Connect the GC116I to the 12V supply d Press TWICE the P2 button on the back of the Remote Control e Press ONCE the SETUP button on the GC116I A beep will be emitted by the RF receiver with each press f Extend a...

Page 33: ...OTE 1 Before starting this procedure the Receiver must be without power OFF for at least 10 seconds 2 During the programming function the interval between each step required must be less than 10 seconds 1 PROGRAMMING THE 98GC104DC TO A RECEIVER a Connecto the Dry Contact Control Module 98GC104DC to 12 volt DC b Make sure that the Receiver is powered on c Press the program button on the Receiver th...

Page 34: ...r WHITE RED Retract WHITE GREEN Stop and WHITE BLACK Extend If the Awning does not move repeat steps a to e 3 Programming the 98GC104DC to a Remote Motor a Open the Box of the Dry Contact Control Module 98GC104DC See Figure 2 b Connecto the Dry Contact Control Module 98GC104DC to 12 volt DC c Turn on the power to the Remote Motor a soft beep will be emitted by the RF receiver in the unit d Press t...

Page 35: ...d by a 3V battery DC2430 that will last over two years of normal operation Its range of operation in opener air is over 500ft As shown in Fig 1 the Channel selection is made by pressing the left and right buttons and the awning action is controlled by the buttons marked UP and DOWN Pressing the center button will stop the motor The custom LCD display when activated by pressing any of the above but...

Page 36: ...rns in the opposite direction up repeat a and b and finish the process by pressing the UP button 4 Adding an additional Remote Control to Remote Motor or GC74DC F a Don t turn off the power to the GC 74DC F If you do you will delete the previous remote b Press twice the P2 button on the back of the first Remote A beep will be emitted by the RF receiver with each press c Press once the P2 button on...

Page 37: ...d in the same way These units are powered by a 3V battery DC2430 that will last over two years of normal operation Its range of operation in opener air is over 500ft The model GC229 transmits on a single channel and may be used with one Receiver while the model GC230 controls two different Receivers The awning action is controlled by pressing the buttons marked with the desired function EXTEND STO...

Page 38: ...ng c Press the STOP button on the GC 136 The LED will be on solid d Press the desired UP button on the GC229 OR GC230 e Extend or Retract the awning to verify that the unit is working properly To Program GC229 OR GC230 to a Remote Motor or to GC74DC F a Program first the Remote Control to the Remote Motor or the GC74DC F See Remote Control programming instructions b Turn on the Motor or GC74DC F y...

Page 39: ...pically in excess of two years on a single battery but we recommend replacing every year 1 Remote Controls GC104 GC105A GC106 and GC 107 and similar models 2 Remote Stop Retract GC229 OR GC230 Remote Motion Sensor GC135 M and similar units All units require a Lithium Battery type DC2032 3V Remote Controls Models GC104 GC105A GC106 and GC 107 Remote Transmitters Model GC229 OR GC230 GC135M and simi...

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