Giant-Vac Bobcat Series Operator'S Manual Download

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Boobcat/Buntoon

Seriess

Actual product may differ slightly from product pictured above

ASSEMBLY INSTRUCTIONS

OPERATOR'S MANUAL

PARTS LIST

Models covered:

2-B

3-B

3-BD

48-V

52-V

61-V

48-WB

52-WB

61-WB

-VVAC

Mower

Collection

System

Kits:

3063353

3063354

3063355

3063356

Bagger

Blower

Weight Bar

3071097

3071098

3071100

3071101

3071102

3071103

3071104

3071105

Manual No 4-4947 (I.R. 2/9/04)

Summary of Contents for Bobcat Series

Page 1: ...EMBLY INSTRUCTIONS OPERATOR S MANUAL PARTS LIST Models covered 2 B 3 B 3 BD 48 V 52 V 61 V 48 WB 52 WB 61 WB Z V VAC Mower Collection System Kits 3063353 3063354 3063355 3063356 Bagger Blower Weight Bar 3071097 3071098 3071100 3071101 3071102 3071103 3071104 3071105 Manual No 4 4947 I R 2 9 04 ...

Page 2: ...however some damage may occur during shipment If any such damage is found upon initial inspection immediately notify the transport carrier who delivered your machine as they are solely responsible for such damage as well as any subsequent adjustments necessary Before assembly please take a moment and record your model number and serial number below for future reference both numbers are located on ...

Page 3: ...aveling in reverse Be aware of the blower discharge direction and do not point it at anyone Do not operate the blower without hose and bagger hood in place Never leave a running unit unattended Always stop engine before leaving unit Never operate with guards not securely in place Be sure all safety features are attached adjusted properly and func tioning properly Never operate with the hose or hoo...

Page 4: ...he machine or fuel container inside where there is an open flame such as in a water heater Allow unit to cool before storing Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Keep all hardware tight and keep all parts in good work ing condition Replace all worn or damaged decals Never tamper with safety devices Check their proper operation regularly Clean l...

Page 5: ...ace Vac Pulley Installation All Models Lifting up foot rest center deck cover to expose center blade deck insert a 3 8 drive breaker bar with an extension into the tension release hole in the blade belt idler arm and twist coun terclockwise to relieve tension while slipping blade belt from right blade drive pulley Note Assistance may be needed for removal of blade belt Remove right blade pulley re...

Page 6: ...ll Models 61 shown Install Vac Drive belt guard using existing rider hardware Tighten securely Install vac unit pulley guard inset with three 5 16 18 x 3 4 F thread bolts Tighten secure ly Vac Unit Installation All Models 61 shown Fit Z Vac unit into place over and against mower discharge aligning holes in discharge mounting brackets with holes in Z vac mount ing bracket Insert one 3 8 x 2 clevis ...

Page 7: ...urely Warning Always install all supplied weight bars onto weight mount channel Failure to do so may result in longitudal tip ping of unit Bagger Installation 2 Bag Units Assemble bumper mount plate onto rear bumper bar of mower Use two bar clamps on top portion of plate fastening from in front of bumper bar with four 3 8 16 x 1 1 4 hex bolts and serrated flange nuts Fasten bottom with one bumper ...

Page 8: ... 2 Bag Units Cont Install the reinforcement brace assembly onto the unit utilizing the square holes in the engine base Secure with four 5 16 18 x 3 4 carriage bolts inserted up from under the engine base and serrated flange nuts Note Do not tighten brace hardware until support assembly in following steps is installed Attach Cross Assembly with attached hood assembly to Cover Support Assembly with ...

Page 9: ...rider just forward of the rear radiator support bar bolt head Fasten stand off to bumper bar with two 5 16 18 x 1 hex bolts and serrated flange nuts Tighten securely Note Make sure standoff angles upwards upon installation Proceed to Discharge Hose Installation Bagger Installation 3 Bag Units Preassemble bumper mount plate as shown securing two sets of two short clamp bars into top of plate with o...

Page 10: ...n brace hardware until support assembly in following steps is installed 3 unit assembly Bagger Unit Installation 3 Bag Units Cont Hook bumper mount plate onto rear bumper making sure one bar clamp is in front of bumper another behind Secure in place with same hardware in lower set of holes as in pre vious step Do not tighten yet Repeat the same for the bottom part of the mount using the long clamp...

Page 11: ...port assembly with corresponding holes in bumper mount and reinforcement brace Slide 5 8 x 17 locking pin through holes in bumper mount securing with 2 1 2 oal bridge pin Slide 3 8 x 18 locking pin through holes in top of reinforcement brace securing with 1 7 8 oal bridge pin Now tighten all brace hardware securely Install Cover Latch Arm onto support assembly by first inserting two 5 16 18 x 3 4 ...

Page 12: ... assembly Bagger Unit Installation 3 Bag Units Cont Install intake flange and inner deflector as shown using four 5 16 18 x 1 hex bolts flat washers and nylon lock nuts Tighten secure ly Note that the intake flange should be angled downward Set cover on plate assembly aligning hinges in cover with hinges on plate Secure with three 3 8 x 2 3 4 clevis pins and 1 3 4 oal bridge pins 12 GVTP ZVBB R020...

Page 13: ...RTANT DO S AND DON TS FOR SAFE AND EFFECTIVE OPERATION DO Inspect unit before each use to be sure all fasteners are securely tightened and all components are securely in place Be aware that installed blower unit engages along with mower deck never operate mower without hose cover and bags in place Inspect unit often for wear and damage Replace worn or damaged items promptly Grease bearing units re...

Page 14: ...4 illustrated parts list BLOWER GROUP 48 V 52 V 61 V ...

Page 15: ...WELDMENT Blower Housing 15 3046853 1 BACK PLATE Blower 16 91541 8 SCREW 5 16 18 x 3 4 Hex Washer Self Tap 17 3022832 2 BEARING Pillow Block Blower includes grease fitting 18 90839 8 NUT 7 16 14 Hex Center Lock 19 3031920 4 SCREW 7 16 14 x 1 1 2 Hex Head Cap GR5 20 3046854 1 WELDMENT Impeller Fast Vac Blower 21 3031919 4 SCREW 7 16 14 x 1 1 4 Hex Head Cap GR5 22 91619 2 NUT 3 8 16 Hex Flange Lock 2...

Page 16: ...4 illustrated parts list BLOWER MOUNT GROUP 48 V 52 V 61 V ...

Page 17: ...f Tap 6 3027489 1 CLIP Belt Guard Support Model 48 V only 3027507 1 WELDMENT Guard Support Bracket Not Shown 52 V 61 V Only 7 13966 2 PIN Clevis 8 76988 2 HAIRPIN Cotter 9 3032118 1 WELDMENT T Handle Pin 10 27168 1 SCREW 5 16 18 x 1 Hex Head Cap GR5 11 91601 1 NUT 5 16 18 Hex Flange Lock 12 91067 1 NUT 5 16 18 Hex Center Lock GR B 13 3020807 1 SPRING Idler Fast Vac 14 91067 1 NUT 5 16 18 Hex Cente...

Page 18: ...4 illustrated parts list TWIN BAG CATCHER 2 B ...

Page 19: ...NGER Grass Bag 17 90316 4 BOLT 5 16 18 x 3 4 Square Neck Carriage GR5 18 1703855 2 HOOP Grass Bag 19 3000847 2 GRASS BAG 20 1672023 2 CLAMP Grass Bag 21 90187 4 WASHER 5 16 Split Lock 22 91511 4 NUT 5 16 18 Hex GR5 or B 23 3022875 1 HOSE CLAMP Upper 24 3022833 1 HOSE Snapper Fast Vac 25 3022876 1 HOSE CLAMP Lower Fast Vac 26 91757 1 SCREW 10 24 x 1 1 4 Hex Head Cap GR5 27 91290 1 NUT 10 24 Hex Nyl...

Page 20: ...4 illustrated parts list TWIN BAG CATCHER 2 B cont d ...

Page 21: ...ag Catcher 41 1704508 1 BRACKET Seal 42 1960400 1 SCREW 10 12 x 5 8 Hex Washer Self Tap 43 90052 1 WASHER Split Lock 44 1705876 1 CABLE Double Loop 45 1933886 1 NUT Speed 46 3027490 1 WELDMENT 2 Bag Hose Support 47 91318 2 SCREW 5 16 18 x Hex Head Cap GR5 48 91601 2 NUT 5 16 18 Hex Flange Lock Ref 3071097 Twin Bag Catcher Kit ...

Page 22: ...4 illustrated parts list TWIN BAG CATCHER 2 B MOUNT GROUP ...

Page 23: ...7507 1 SHIM Catcher Mount 10 76941 6 SCREW 3 8 16 x 1 1 4 Hex Head Cap 11 91619 6 NUT 3 8 16 Hex Flange Lock 12 3046693 1 ROD Support 13 1960033 1 HAIRPIN Clip 14 3027491 1 WELDMENT Bagger Brace RH Side 15 3027492 1 WELDMENT Bagger Brace LH Side 16 91508 4 BOLT 5 16 18 x 3 4 Short Neck Carriage GR5 17 91601 4 NUT 5 16 18 Hex Flange Lock 18 3027493 1 CATCHER BRACE Center 2 Bag Bobcat 19 76941 2 SCR...

Page 24: ...4 illustrated parts list TRIPLE BAG CATCHER 3 B ...

Page 25: ...Screen 13 3022876 1 HOSE CLAMP Lower Fast Vac 14 3022833 1 HOSE Snapper Fast Vac 15 3022875 1 HOSE CLAMP Upper 16 1703855 1 HOOP Grass Bag 17 91298 4 NUT 5 16 18 Hex Nyloc 18 90636 4 SCREW 5 16 18 x 1 Hex Head Cap GR5 19 3046801 1 WELDMENT Hose Adapter 20 91122 3 SCREW 1 4 20 x 1 2 Hex Washer Self Tap 21 91130 4 WASHER 5 16 Flat 22 1717039 1 DEFLECTOR Grass Bag 23 1716973 1 ASSEMBLY Channel 24 171...

Page 26: ...4 illustrated parts list TRIPLE BAG CATCHER 3 B cont d ...

Page 27: ...S BAG 41 90316 6 BOLT 5 16 18 x 3 4 Square Neck Carriage GR5 42 1703807 3 HANGER Grass Bag 43 90187 6 WASHER 5 16 Split Lock 44 91511 6 NUT 5 16 18 Hex GR5 or B 45 1672023 3 CLAMP Grass Bag 46 1675707 3 TUBE CLIP Grass Bag 47 3027476 1 WELDMENT Cover Handle 48 92117 8 SCREW 8 32 x 1 2 Cross Recess Pan Head 49 92116 8 WASHER 8 External Tooth Lock 50 91018 8 NUT 8 32 Hex Ref 3071098 Triple Bag Catch...

Page 28: ...4 illustrated parts list TRIPLE BAG CATCHER 3B MOUNT GROUP ...

Page 29: ...mp 12 91619 4 NUT 3 8 16 Hex Flange Lock 13 90730 2 SCREW 3 8 16 x 1 3 4 Hex Head Cap GR5 14 3047506 2 REINFORCEMENT Bumper 15 90122 2 WASHER 3 8 Flat 15a 91299 2 NUT 3 8 16 Hex Nyloc 16 1717085 1 HITCH ROD 17 1960033 1 HAIRPIN Clip 18 3027473 1 BAGGER BRACE RH Side Model 3 B 18 3027494 1 BAGGER BRACE LH Side Model 3 BD 19 3027472 1 BAGGER BRACE LH Side Model 3 B 19 3027495 1 BAGGER BRACE LH Side ...

Page 30: ...4 illustrated parts list WEIGHT BAR GROUP 48 WB 52 WB 61 WB ...

Page 31: ...046992 2 BAR Clamp 3 91044 4 SCREW 3 8 16 x 3 1 4 Hex Head Cap G5 4 91704 4 NUT 3 8 16 Hex Top Lock 5 3027498 9 WEIGHT BAR 48 52 Bobcat 5 3027478 7 WEIGHT BAR 61 Bobcat 6 91558 3 SCREW 1 2 13 x 3 1 2 Hex Head Cap 6 91821 3 SCREW 1 2 13 x 3 Hex Head Cap 7 91544 3 NUT 1 2 13 Hex Flange Lock 8 3032142 2 PAD Anti Skid Weight Kit Ref 3071103 Weight Bar Kit 48 V Ref 3071104 Weight Bar Kit 52 V Ref 30711...

Page 32: ...4 illustrated parts list DECAL GROUP ...

Page 33: ...ts list DECAL GROUP Item Part Number Qty Description 1 3046944 1 DECAL Fast Vac 2 1704405 1 DECAL Safety Grass Bag 3 3046850 1 DECAL Danger Fast Vac 4 3046851 1 DECAL Warning Fast Vac 5 3046883 1 DECAL Warning Fast Vac ...

Page 34: ...__________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ _________________________________...

Page 35: ...__________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ _________________________________...

Page 36: ...ligation under this warranty is expressly limited to the replacement or repair at an authorized servicing Giant Vac dealer or at a point designated by us of such parts as appear to us to have been defective All defective parts have to be returned freight prepaid before credit will be issued We shall not be liable for transportation charges in connection with the replacement or repair of defective ...

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