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GEV TS 121650 AR-2

PFIZER ROBOTIC SYSTEMS
0011393179-010

USER MANUAL

Summary of Contents for GEV TS 121650 AR-2

Page 1: ...1 GEV TS 121650 AR 2 PFIZER ROBOTIC SYSTEMS 0011393179 010 USER MANUAL...

Page 2: ...nes 14 Working methods in case of problems or breakdown 15 Removal of personnel 15 Restrictions 16 THE PROCESS 17 General function 17 Tub nest and rack handling 17 OPERATION INSTRUCTIONS 19 General 19...

Page 3: ...26 Restart after an error 26 Restart after PLC stop 26 Alarms 27 Manual operations 28 Manual rack handling 28 Loading side manual loading 29 Unloading side manual loading 29 Autoclave cycle pharma al...

Page 4: ...gram execution 50 Manual operation of robot Jog window or Quick selection 51 Home position 53 Picture illustrates robot in home position 53 Move the robot to home position 55 Gripper 57 Open close man...

Page 5: ...ident you are obliged to report this Evomatic AB shall not be liable for any damages directly or indirectly due to actions which are not in accordance with this manual Should any unforeseen problems o...

Page 6: ...down the line to inspection and packing Depending on process the system also store empty tubs in a separate buffer zone until the last sterilized nest comes to unloading side at the end of a batch fro...

Page 7: ...rning in the manual It s a warning of a hazard that may lead to more or less severe injury and in certain cases mortal danger The symbol is also used to highlight safety components etc See Overview of...

Page 8: ...8 Symbols on the unit Electrical hazards This symbol is a warning for electrical hazards Other hazards This warning symbol alerts the user to other hazards that may occur...

Page 9: ...Robotic system information included in the type plate is required The CE mark ensures that the Robotic system complies with all relevant European directives of the European Economic Area EEA the Europ...

Page 10: ...s be followed to reduce the risk of fire electric shock and personal injury Warning Observe and follow local safety precautions Unauthorized persons should never use the equipment Never leave the mach...

Page 11: ...and support the robot arm General interventions Intervention in the cell may only take place via the facility s supervised gates entry into the cell through any other way is strictly prohibited When...

Page 12: ...e stop the machine functions within the selected safety zone are quickly stopped The power supply is interrupted Electricity and pneumatics are stopped in cases where it is considered that continued m...

Page 13: ...the emergency stop devices for the sterilizer and the robot zone with its robots There are two kinds of emergency stop labels are used depending on the purpose of emergency stop The T42205a are used...

Page 14: ...tion Reset Description 1 Zon1 Gate 1 1F7SG1 Haake key back in original place Gate used for access robot cell 2 Zon1 Gate 2 1F7SG2 Haake key back in original place Gate used for access robot cell 3 Zon...

Page 15: ...ns in case of problems and rectification troubleshooting Contact your local maintenance otherwise contact Evomatic AB Removal of personnel See security information from robot supplier ABB will be incl...

Page 16: ...volved of staying within the danger zone and have sufficient instructions for the safe use of the equipment It is the responsibility of employers and supervisors to ensure that installation and mainte...

Page 17: ...h sterilized syringes are ready for unload During filling tubs is stacked in zone 3 by robot 310 On each conveyor the robot stacks a predefined amount of tubs on it based on reachability and collision...

Page 18: ...loading zone 2 to pos 508 4 Robot 210 unloads a sleeve to nest stand 1 or 2 by robot 220 If problem with transportation see section General errors Tub Nest unloading 1 Tubs start to pass by buffer and...

Page 19: ...so that no visible defects can be identified Make sure that protection is in the correct position Otherwise see separate maintenance instructions Start Check that no persons are in the danger zone Mak...

Page 20: ...tton on HMI cycle stop without Haake keys unlocked 2 Request Access Press the Request entry button for the zone 3 Manual Press the manual button in the HMI Operation mode Auto is no longer selected Th...

Page 21: ...manual movements the interlock for the selected function is required In general the zone should be in manual mode and the security should be OK Some movements are dependent on the adjacent equipment b...

Page 22: ...ks the time of the oldest ID is monitored until autoclave cycle is finished with OK The rack transport system is monitoring the holding time at two positions 1 At loading of racks into autoclave The h...

Page 23: ...omparison with previous unloaded IDs 3 empty tubs are sent downstream the conveyor prior to unloading the rack in unloading position The empty tubs are taken from the dedicated empty tub stack in posi...

Page 24: ...e number for which zone it belongs to as well as the letter for which function it has For handling and entrance refer to 0 Request access Haake locks on gates No Name Type Description 1 Request entry...

Page 25: ...button which releases the A keys This prevents the system to be restarted without entering all A keys into the system System is now locked in Safe PLC nothing can restart 4 An A Key is used to unlock...

Page 26: ...o the section Auto mode0 6 Auto mode Restart after safety stop The factory s additional safety procedures should be followed 1 Ensure that no one is in the safety area 2 Ensure that no person can get...

Page 27: ...s the type of the alarm and how to handle it Summary 4 Groups 12 classes 1 Group A Messages 5 classes A alarms are used to describe the status of the machine 2 Group B Starting conditions 1 class B al...

Page 28: ...ow chart over the robotic system When unloaded all data loaded in the shift register for the specific rack ID will be stored in the system The rack ID will be read in the unload position and system wi...

Page 29: ...is not the case the operator should load it at the loading side of the autoclave If there is no pharma alarm on the rack the system will continue unloading without additional input However if there is...

Page 30: ...tem to override the fact that there is a pharma alarm at automatic unloading This is also the boolean that will be adjusted as the pharma alarm or cycle status cannot be changed due to GMP reasons Fur...

Page 31: ...y the operator Confirming this notification will send the rack to the manual unloading position at the loading side RACK EMPTY NOT EMPTY Status pharma alarm FALSE Processed conform Status pharma alarm...

Page 32: ...r and tear To resolve this error gradually check the conveyor to find the reason why the goods did not arrive at the intended position and restore the alarm at HMI Sensor failure If a sensor on the co...

Page 33: ...sensors are active Sensors to check iGripperOpened iGripperClosed As long as you press 2 or 4 this screen will appear and when you press 5 the program continues with the gripper in the same status as...

Page 34: ...pears If you select 1 the program continues as expected If you select 2 3 the gripper will try to open or close If you press 5 The robot aborts its current program and moves to home its position Alway...

Page 35: ...ss 1 if the nest is in the gripper If you press 2 The robot aborts its ongoing program and moves to its home position If you for some reason move the program pointer to Main you must also empty the ne...

Page 36: ...son a sleeve is missing from its position Check the current position in this example pos 14 and make sure there is a valid sleeve in that position Check the sensor and the status it is sending It migh...

Page 37: ...t the current program Remove the sleeve if there is one in the gripper before selecting option No 2 If you move the program pointer to main and the gripper is not open you will receive this error mess...

Page 38: ...ors or look downstream of system before restoring alarm from HMI ZONE 3 In case of production errors in zone 3 follow operations below to resolve the issues Tub stack too close If tub stacks are too c...

Page 39: ...cabling and clean the detection area of the sensors Sensors to check iSearchEdge If the search cylinder does not reach its inner or outer position this screen will appear Select option 1 or 2 to move...

Page 40: ...ect 5 to exit ongoing program the robot will move to its home position Sensors to check iArmsIn and iArmsOut If an error occurs when searching for tubs this message appears Check the sensor cabling Ad...

Page 41: ...e system will not be able to function properly Using the log can help you find errors faults For every error created there is an error log which is being saved with additional information These logs m...

Page 42: ...42 Tap here first and then select User Tap on the log If the specific part is supported you might find suggestions on what to check or replace...

Page 43: ...tic has a function to prevent the customer operator from loading the wrong program into the systems controller The system will refuse to start if there is a mismatch between the program and the contro...

Page 44: ...ame Type Description Main Switch Turn switch Cuts all power to robot handling equipment including UPS for PLC supply Emergency stop Pushbutton turn to restore Stops all safety related functions in the...

Page 45: ...ode not used here Red light indicates that the machine is stopped due to an alarm Blue light indicates that the machine is set to a deviating state of normal operation Robot cabinets No Type Descripti...

Page 46: ...46 Robots basic functions ABB menu ABB menu Status field Close button Quick menu Programable function buttons Safety switch...

Page 47: ...are located under jogging the most common functions are also located under quick menu Production window shows the code which are being executed while the program is running In Program Editor you can...

Page 48: ...ed before starting to work change the system Calibration is used to calibrate mechanical units on the system Control panel is used to setup various function and settings of the system Shows a summatio...

Page 49: ...49 Robot pendant Manual Auto mode Auto Manual mode Quick menu Key selector...

Page 50: ...Robot starting program execution Step mode forward Robot performs one instruction at a time forward Step mode backward Robot performs one instruction at a time backwards Stop Stops program execution...

Page 51: ...51 Manual operation of robot Jog window or Quick selection Choose unit Choose motion type Choose tool Choose work object Actual coordinates Directions of the joystick To Jogging window To Quick select...

Page 52: ...52 Quick select Jogging Increments Motion mode Step mode...

Page 53: ...53 Home position Please note All the pictures below are taken from a virtual environment Picture illustrates robot in home position Robot 110 Home position Robot 120 Home position...

Page 54: ...54 Robot 210 Home position Robot 220 Home position...

Page 55: ...Move the robot to home position WARNING The robot takes the shortest possible route back to the home position This could lead to a dangerous situation if the shortest possible path is blocked Press on...

Page 56: ...56 Message is shown before robot starts to move Press Ok Once again please note that the robot takes the shortest possible route back to its home position Don t forget to reset the PLC sequence...

Page 57: ...ning The parts currently held by the gripper will fall if the gripper is manually opened The manual opening of the gripper can also be performed through the I O list see steps below Press on FK1 Closi...

Page 58: ...e of an I O Reset oOpenGrip Press oOpenGrip see image below and modify the output to 0 This is just one example of an I O Press the button Inputs and Outputs pointed at in this image Press the view bu...

Page 59: ...bot s speed in percent For example pressing the button showing 25 would result in the robot moving 25 the speed of its top speed Press on the symbol pointed at by the arrow This button is called Quick...

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