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Operator's Manual Supplement 

 

 

 

 

 

 

 

 

 

Lift Guard™ Contact Alarm 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GR™-12 

 

 

 

 

 

 

GR™-15 

 

 

 

 

 

GR™-20 

 

 

 

 

 

 

GRC™-12 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

First Edition 
First Printing 
Part No. 1293402GT 

 

 

 

 

 

 

 

 

 

Summary of Contents for Lift Guard GR-12

Page 1: ...Operator s Manual Supplement Lift Guard Contact Alarm GR 12 GR 15 GR 20 GRC 12 First Edition First Printing Part No 1293402GT ...

Page 2: ...cknowledge the hazard and continue operating the machine The operator must release the function enable switch and return the joystick to the center position Functions will resume operation at reduced speeds allowing the operator to continue to raise or drive the machine The audible alarm and beacons will deactivate when the red Emergency Stop button is pushed in to the off position Danger Failure ...

Page 3: ...When the contact alarm assembly is attached this manual should be considered a permanent part of your machine and should remain with the machine at all times Symbol and Hazard Pictorials Definitions Standard contact Alarm weight 3 lbs 1 4 kg Read the supplement manual part number 1293402GT Pre operation Inspection Be sure that the operator s safety manual responsibilities manual and any necessary ...

Page 4: ...p Platform up function resumes at a reduced speed The beacons flash and the alarm sounds 3 Release the joystick and the contact alarm Activate platform up Normal platform function speed resumes the beacons and alarm turn off 4 Activate the drive function Move and hold the contact alarm in any direction Drive function stops the beacons flash and the alarm sounds 5 While holding the contact alarm re...

Page 5: ... acknowledged machine functions will resume operation at reduced speeds Platform Controls Operation 1 Return the joystick to the center position and release the function enable switch to acknowledge the potential hazard 2 Continue machine functions to reach the working location or to move the machine away from the potential hazard Note To restore machine functions after the Contact Alarm has been ...

Page 6: ...tand and obey the safety rules and operating instructions in the appropriate operator s manual Be sure that all necessary tools and parts are available and ready for use Read this procedure completely and adhere to the instructions Attempting shortcuts may produce hazardous conditions Attention The Lift Guard Contact Alarm can only be installed on machines with the Proportional Lift control system...

Page 7: ...99GT 1 Assembly contact alarm 1287673GT 1 Wire assembly contact alarm jumper 1294071GT 1 Manual Supplement 1293402GT 1 Contents of Kit 1293889GT GR 12 ANSI CSA Description Genie part number Qty Cable tie 11 5 inch 29 cm 28443GT 20 Harness GR 12 mast ANSI 1293394GT 1 Harness platform contact alarm 1293397GT 1 Squeeze connector 1 2 NPT 45 71 1293399GT 1 Assembly contact alarm 1287673GT 1 Wire assemb...

Page 8: ...1 Squeeze connector 1 2 NPT 45 71 1293399GT 1 Assembly contact alarm 1287673GT 1 Wire assembly contact alarm jumper 1294071GT 1 Manual Supplement 1293402GT 1 Contents of Kit 1294051GT GR 20 ANSI CSA Description Genie part number Qty Cable tie 11 5 inch 29 cm 28443GT 20 Harness GR 20 mast ANSI 1293396GT 1 Harness platform contact alarm 1293397GT 1 Squeeze connector 1293399GT 1 Assembly contact alar...

Page 9: ... 11 and C4 pin 6 and discard 8 Install the jumper wire assembly into J1 pin 11 and C4 pin 6 Genie part number 1294071GT 9 Install the receptacle locks set aside 10 Secure the wire assembly inside the wire loom 11 Connect the J1 connector to the ground controls Do not connect the C4 connector at this time 12 Secure the harnesses in the ground controls compartment using cable ties Genie part number ...

Page 10: ... using the retaining fasteners set aside CE AS models Mount the junction box 5 cm lower than it s original position on the machine using the retaining fasteners set aside 23 Disconnect and remove the platform controller from the platform Connect the platform controller to the C4 connector at the ground controls 24 Replace the mast harness assembly from the ground controls compartment to the platfo...

Page 11: ...unt the contact alarm assembly to the platform 30 Connect the coil cord and jumper harness to the contact alarm and the harness from the junction box Secure the harnesses to the platform using the provided cables ties Note Models with an extension deck Secure the bottom of the coil cord to the middle guard rail of the platform Secure the top of the coil cord to the hole at the top of the door rail...

Page 12: ...Lift Guard Contact Alarm Part No 1293402GT Wiring Diagram Wiring Diagram GR 12 GR 15 GR 20 ANSI CSA 1 Platform controls Harness 2 Contact alarm harness 3 Mast harness 4 AC power outlet RESET RESET TEST LINE 1 1 2 2 3 3 BK LT BL GR YL BR BR RD RD YL BL WH WH GR RD WH WH BL BK 4 ...

Page 13: ...Part No 1293402GT Lift Guard Contact Alarm 13 Wiring Diagram GR 12 GR 15 GR 20 CE AS 1 Contact alarm harness 2 Platform controls harness 3 Platform overload switch 4 Mast harness 1 2 2 3 3 1 4 4 BR BR GR OR YL BL WH WH RD RD WH OR RD RD BK WH BK BK WH WH BL BK GR YL BK LT BL ...

Page 14: ...st Printing Illustration 14 Lift Guard Contact Alarm Part No 1293402GT Illustration GR Platform Mounting Location and Harness Routing standard deck models extension deck models 1 contact alarm 2 insert 3 mounting plate 4 retaining fasteners 1 2 3 4 ...

Page 15: ...acle locks from both connectors and set aside 7 Remove the white plugs from connector J1 pin 11 and C4 pin 6 and discard 8 Install the jumper wire assembly into J1 pin 11 and C4 pin 6 Genie part number 1294071GT 9 Install the receptacle locks set aside 10 Secure the wire assembly inside the wire loom 11 Connect both connector to the machine 12 Secure the harnesses in the ground controls compartmen...

Page 16: ... Diagram 23 Install the AC power outlet if equipped 24 Install the junction box cover set aside 25 Using the platform controls harness mounted to the platform as a guide secure the wire assembly installed in the junction box to the platform using cable ties Genie part number 28443GT 26 Disconnect the platform controller and remove the old platform controls harness from the platform and discard 27 ...

Page 17: ...t Guard Contact Alarm 17 Wiring Diagram Wiring Diagram GRC 12 1 Mast harness 2 Platform controls harness 3 AC power outlet if equipped DTP 06 4S DTP 06 4S DE UT SC H DE UT SC H DT M 04 6P DT M 04 6P IP D US A IP D US A LINE BK LT BL GR YL 3 1 1 2 2 BR BR OR OR BL BL YL WH RD RD RD BK WH BL BK BK ...

Page 18: ...ition First Printing Illustration 18 Lift Guard Contact Alarm Part No 1293402GT Illustration GRC Platform Mounting Location and Harness Routing mounting location harness routing 1 contact alarm 2 mounting plate 3 retaining fasteners 3 2 1 ...

Page 19: ...ground and platform controls Result The PCON LCD will show CH Result The GCON LCD will show the machine model and hour meter information After 3 seconds the machine model will not show on the display 2 Press the ground control scroll down button Result The GCON LCD will show the software revision and hour meter information After 5 seconds the ground controls LCD will return to machine model and ho...

Page 20: ...edure to complete the software upgrade 8 Download the Instructions and follow the procedures to update the machine software Note After the control system software has been updated the contact alarm option must be activated at the ground controls to function properly Refer to Activating or Deactivating the Contact Alarm Activating or Deactivating the Contact Alarm Note The contact alarm must be act...

Page 21: ...D display will show the following 4 Use the ground control menu buttons to select machine Options Follow the menu structure indicated on the ground control LCD display to activate the contact alarm 5 If the contact alarm has been activated this Operator s Manual Supplement must be inserted into the manual box located on the machine Lift Guard Contact Alarm Part No 1293402GT Operator s Manual Suppl...

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