GEA Bock HA22e Assembly Instructions Manual Download

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96417-03.2018-DGbFEIRu

GEA Bock HA22e/HA34e

Assembly instructions

96417-03.2018-Gb

Translation of the original instructions

HA22e/125-4 HAX22e/125-4
HA22e/160-4 HAX22e/160-4
HA22e/190-4

HAX22e/190-4

HA34e/215-4 HAX34e/215-4
HA34e/255-4 HAX34e/255-4
HA34e/315-4 HAX34e/315-4
HA34e/380-4 HAX34e/380-4

Summary of Contents for HA22e

Page 1: ...Bock HA22e HA34e Assembly instructions 96417 03 2018 Gb Translation of the original instructions HA22e 125 4 HAX22e 125 4 HA22e 160 4 HAX22e 160 4 HA22e 190 4 HAX22e 190 4 HA34e 215 4 HAX34e 215 4 HA...

Page 2: ...of the compressor can result in serious or fatal injury Observe the safety instructions contained in these instructions These instructions must be passed onto the end customer along with the unit in...

Page 3: ...al connection 13 5 1 Information for contactor and motor contactor selection 5 2 Connection of the driving motor 5 3 Circuit diagram for direct start 230 V 400 V Y 5 4 Electronic trigger unit INT69 G...

Page 4: ...ge INFO Important information or tips on simplifying work WARNING Inadequately qualified personnel poses the risk of accidents the consequence being serious or fatal injury Work on compressors is ther...

Page 5: ...be used in potentially explosive environments These assembly instructions describe the standard version of the compressor named in the title man ufactured by GEA GEA refrigerating compressors are int...

Page 6: ...der reciprocating compressor with oil pump lubrication Air cooled drive motor Fig 1 HA34e 2 1 Short description Dimension and connection values can be found in Chapter 9 Suction shut off valve Fig 2 H...

Page 7: ...t frequency 2 Machine number 7 Nominal rotation speed 3 maximum operating current 8 Displacement 4 Starting current rotor blocked 9 Voltage circuit frequency 5 ND LP max admissible operating 10 Nomina...

Page 8: ...ermissible discharge end temperature 140 C Max permissible switching frequency 8x h A minimum running time of 3 min steady state condition continuous operation must be achieved For operation with capa...

Page 9: ...e C Suction gas superheat K Suction gas temperature C Design for other areas on request Unlimited application range Reduced suction gas temperature R404A R507 R22 Fig 5 Fig 6 3 Areas of application Ma...

Page 10: ...ve dusty damp atmosphere or a combustible environment F E D C B 1 2 3 Bearb Datum nderungs Nr Werkstoff Ausgangsteil bzw Rohteil Gepr Zone 1 x Blatt ung Zeichn Nr Teile Nr x xxxx xxxxx x Ma stab 1 1 4...

Page 11: ...dimensions can be used The connection diameters of the shut off valves are rated for maximum compressor output The actual required pipe cross section must be matched to the output The same applies for...

Page 12: ...ar as it will go Shut off valve completely opened service connection closed Fig 12 Opening the service connection Spindle Turn 1 turn to the right clockwise Service connection opened shut off valve op...

Page 13: ...t Star delta start 400 V Y Direct start only Elektrischer Anschluss Electrical connection Raccordement lectrique Y Niedere Spannung Low voltage Bas voltage Ho H H L3 L1 L2 Electrical connection Raccor...

Page 14: ...2 Control power circuit fuse BP1 High pressure safety monitor BP2 Safety chain high low pressure monitoring QA1 Main switch 5 3 Circuit diagramm for direct start 230 V 400 V Y Fig 13 Anschlu kasten Ve...

Page 15: ...T3 Release switch thermostat SF1 Control voltage switch EC1 Compressor motor GQ1 Fan motor QA2 Compressor contactor INT69 G Electronic trigger unit INT69 G EB1 Oil sump heater QA2 BP2 P L1 1 L2 1 L3 1...

Page 16: ...NFO The relay switching output is executed as a floating changeover contact This electrical circuit operates according to the quiescent current principle i e the relay drops into a the idle position a...

Page 17: ...ig 15 5 6 Function test of the trigger unit INT69 G Before commissioning after troubleshooting or making changes to the control power circuit check the functionality of the trigger unit Perform this c...

Page 18: ...rant Under vacuum the spark over and creepage current distances of the terminal board connection bolts shorten this can result in winding and terminal board damage 6 5 Refrigerant charge CAUTION Wear...

Page 19: ...evaporator and expansion valves Suction gas superheat at the compressor input should be min 7 10 K check the setting of the expansion valve The system must reach a state of equilibrium Particularly i...

Page 20: ...k tightness running noises pressures temperatures function of auxiliary devices such as oil sump heater pressure switch Only use genuine GEA spare parts 7 3 Spare parts recommendation HA22e 125 4 160...

Page 21: ...ns 7 Maintenance 7 5 Extract from the lubricants table The oil type filled as standard in the factory is marked on the name plate This oil type should be used as a preference Alternatives are stated i...

Page 22: ...0 Hz 5 L Tolerance 10 relative to the mean value of the voltage range Other voltages and types of current on request The specifications for max power consumption apply for 50Hz operation For 60Hz oper...

Page 23: ...z 265 290 V 440 480 V Y 3 60 Hz 5 L Tolerance 10 relative to the mean value of the voltage range Other voltages and types of current on request The specifications for max power consumption apply for 5...

Page 24: ...ckable 1 8 NPTF B1 Connection discharge side lockable 7 16 UNF D1 Connection oil return from oil separator 1 4 NPTF E Connection oil pressure gauge 1 8 NPTF F Oil drain M12 x 1 5 H Oil charge plug 1 4...

Page 25: ...discharge side lockable 7 16 UNF D1 Connection oil return from oil separator 1 4 NPTF E Connection oil pressure gauge 1 8 NPTF F Oil drain M12 x 1 5 H Oil charge plug 1 4 NPTF J Connection oil sump h...

Page 26: ...rds referenced A partly completed machine may only be put into operation when it has been established that the machine into which the partly completed machine is to be installed conforms to the regula...

Page 27: ...ny questions about installation operation and accessories please contact our technical service or specialist wholesaler and or our representative The GEA service team can be contacted by phone with a...

Page 28: ...enhausen Germany Phone 49 0 7022 9454 0 Fax 49 0 7022 9454 137 info gea com gea com GEA Group is a global engineering company with multi billion euro sales and operations in more than 50 countries Fou...

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