GCC Technologies Jaguar IV Series Maintenance Manual Download

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V3 Sept., 2012

Jaguar IV Series

Maintenance Manual

Summary of Contents for Jaguar IV Series

Page 1: ...V3 Sept 2012 Jaguar IV Series Maintenance Manual...

Page 2: ...d stand on a dry surface If during the use of electrical equipment you feel an electrical discharge e g a tickling sensation on your skin immediately stop using that tool Label it and send it for repa...

Page 3: ...h Roller Assembly 21 1 7 1 Pinch Roller Assembly Price List 22 1 8 Grid Drum Assembly 23 1 8 1 Grid Drum Assembly Price List 24 1 9 Grid Roll Housing Assembly 25 1 9 1 Grid Roll Housing Assembly Price...

Page 4: ...Media Sensor 56 4 1 5 Diagnostic Test for Motor Encoder and Tool Holder Encoder 57 4 1 6 X Motor Encoder Test 58 4 1 7 Y Motor Encoder Test 59 4 1 8 Diagnostic Test for Tool Force VCM 59 4 1 9 Diagno...

Page 5: ...stem diagrams wiring diagrams and numerous flow charts detailing the maintenance diagnostics built into the Jaguar Cutting plotter Finally there is a parts list and spare parts order form for convenie...

Page 6: ...6 1 1 Jaguar IV Main Unit Assembly...

Page 7: ...sion 1 X 8 24100231G Rear platen extension 1 X 9 24100232G Right cover 1 C 10 24100233G Left cover 1 C 11 24100253G Shift Lever Cam 1 C 12 24100306G Control panel base 1 D 13 24100311G Lever 1 B 14 24...

Page 8: ...arm spring 4 Y 30 25500014G Sensor indexer Spring 4 Y 31 26000006G Spring washer d4xD7xt0 8 NI 14 Y 32 26000008G Plastic washer 8 Y 33 26000010G Nylon washer U 7 2 Y 34 26000071G External toothed lock...

Page 9: ...S10 20901664G Fuse ON OFF SW Cable black K 3C 1 Z S11 20901667G Ground wire of Line filter K 3C 1 Z S12 20901668G EMI Filter to ON OFF cable white K 3C 1 Z S13 20901669G EMI Filter to Fuse cable black...

Page 10: ...10 1 2 Jaguar IV Electronic and Electrical Assembly...

Page 11: ...20900126G Y Motor Driver cable 3 96 2pin 155cm 1 Z S6 20900594G Jaguar II Static to K B Cable RI472 20900594G 1 Z S8 20901334G Wire to Board 2522 02 to 2510 02 2 Z S10 20901664G Fuse ON OFF SW Cable...

Page 12: ...12 1 3 Jaguar IV Left End Assembly...

Page 13: ...25200052G Pan head machine screw including spring washer 4 Y 10 25200182G Truss head screw including external tooth washer 2 Y 11 25200196G Truss head machine screw including spring washer 3 Y 12 2520...

Page 14: ...14 1 4 Jaguar IV Right End Assembly...

Page 15: ...machine screw M4 6L 2 Y 14 25200182G Truss head screw including external tooth washer 4 Y 15 25200208G Truss head screw including spring flat washer M4 10 6 Y 16 25200245G Truss head machine screw inc...

Page 16: ...16 1 5 Jaguar IV X Motor Bracket and Belt Assembly...

Page 17: ...169G Headless Screw M4x3 5 1 Y 6 1 4 22000107G Cable Tie YJ 160 1 Y 6 2 24400761G X motor bracket Jaguar 1 D 6 3 24400038G X motor adjusting bracket Jaguar 1 D 6 4 25200245G Truss head screw spring wa...

Page 18: ...18 1 6 Jaguar IV Carriage Assembly...

Page 19: ...rriage 1 X Carriage assy 10 22800838G Blade holder bracket screw 1 C 11 22801464G White spring bracket for carrier guide roller 4 X 29005702G 12 22802197G carriage base finishing 1 X Carriage assy 13...

Page 20: ...ssy 31 25600019G VCM Encoder grid 1 X Carriage assy 32 26000003G Flat washer d2xD4xt0 4 NI 2 Y 33 26000009G Spring washer d3xD5 3x0 7 Ni 2 Y 34 29000568G A roller Assembly 2 A 35 29000940G VCM Assembl...

Page 21: ...21 1 7 Jaguar IV Pinch Roller Assembly...

Page 22: ...g arm 1 X 29002348G 8 24100268G Pinch roller base 1 X 29002348G 9 24100276G CAM roller 1 X 29002348G 10 24100355G Pinch roller active arm 1 X 29002348G 11 241005730G Sensor Sheet 1 X 29002348G 12 2410...

Page 23: ...23 1 8 Jaguar IV Main Beam Assembly...

Page 24: ...5200093G Pan head machine screw M3 4L black 2 Y 10 25200115G Truss head machine screw M3 6L SUS 4 Y 11 25200208G Truss head screw including spring flat washer M4 10 6 Y 12 25200260G Pan head machine s...

Page 25: ...25 1 9 Jaguar IV Drum Assembly...

Page 26: ...Part no Description QTY Remark 1 20700009G Grid Drum Bearing 10 C 2 22800407G Grid Drum shaft 1 X 3 22800564G Bearing Blocker 2 D 4 24100111G Roll Wheel 1 X 5 25200169G Socket headness set screw M4 3...

Page 27: ...U2GT 4450 14 V D 9 20900068G Y Motor Driver cable 3 96 2pin 70cm V Z 10 20900126G Y Motor Driver cable 3 96 2pin 155cm V Z 11 20900785G Y motor driven cable 3 96 2pin 188cm V Z 12 20901363G 2 54 3Pin...

Page 28: ...arrier guide roller A type shaft V V X 29000568G 26 22800407G Grid Drum shaft V X 27 22800411G Spacer for carrier guide roller DU type V V X 29005702G 28 22800580G Grid Drum shaft V X 29 22800859G Top...

Page 29: ...V D 47 233014020G Basket 145cm 164cm Mutoh V D 48 233014030G Basket 190cm 164cm Mutoh V D 49 24000020G Roller Block V V B 50 24000163G Carton for Jaguar II III IV 132 V D 51 24000164G Top support for...

Page 30: ...66 24000399G Top support J 183 V D 67 24000401G Carton for Media basket J 183 V D 68 24000690G Stand Support V D 69 24000694G Stand Carton V D 70 24000695G Stand Support V D 71 24000689G Stand Suppor...

Page 31: ...xer V V X 85 24400879G Platen V D 86 24400882G Platen V D 87 24401134G Platen vogue 183 V D 88 24401136G left side support V X 89 24401137G right side support V X 90 24401337G Switch Panel J 183 V X 9...

Page 32: ...V V Y 107 25200258G Socket head set screw M4 35L V Y 108 25200260G Pan head machine screw M4 35L V V Y 109 264006590G CE Safety Control Label for J4 132S Jaguar IV Mutoh V Y 110 264006600G Mutoh logo...

Page 33: ...m V D 128 29002700G Packing assembly Jaguar132 V D 129 29003440G A Shape roll Assembly Vogue V B 130 29003484G Accessory kit for Jaguar IV 183 V D 131 29003494G Switch Panel Assembly V C 132 29004253G...

Page 34: ...992G Grid drum Assembly V X 149 29006250G Main Beam Assembly V X 150 290071420G Flat cable assembly for 132 model 195cm V A 151 290071450G Flat cable assembly J4 183S Vogue 2500mm V A 152 290071460G F...

Page 35: ...35 2 System Diagram and Components of Main Board 2 1 Jaguar IV System Diagram...

Page 36: ...36 2 2 Jaguar IV Wiring Diagram...

Page 37: ...place or adjust the components of this machine 3 1 Components Replacement and Belt Tension Adjustment 3 1 1 Removing the Front Back End and Top Covers The following steps are those involved in removal...

Page 38: ...ont and Back Covers 1 Unscrew the 7 Front Cover and 7 Back Cover screws To Remove the Top Cover Unscrew the two screws at each end of the Top Cover Unplug the Control Panel Cable before removing the t...

Page 39: ...ng steps are those involved in replacing pinch roller sets To Unlatch the Pinch Roller Lever Pull down the Square Bar Lever to unlatch the Pinch Rollers To Remove the Square Bar Holding Bracket Unscre...

Page 40: ...end of the Square Bar Note When re installing the Pinch Roller Set the Cam Roller must be aligned squarely to the Square Bar Cam Roller Release Grip Note When aligning the Cam Roller please remember...

Page 41: ...e To Loosen the Carriage Belt Retaining Screws Adjustment Screw Unscrew the 2 retaining screws but don t remove them Then turn the Adjustment Screw anti clockwise to loosen the carriage belt To Remove...

Page 42: ...e for Removal Pop up the plastic locking pins using a flathead screwdriver Disconnect the Flat Sensor Cable Bolt A Bolt B Unbolt and remove nut A and B and then unscrew both Bolt A and Bolt B until th...

Page 43: ...and out while keeping the Sprung Washer Rollers apart Note 1 To install a new Tool Carriage or replace the original Tool Carriage simply reverse the steps for Tool Carriage removal 2 Remember to separ...

Page 44: ...cement of the Y motor 1 Loosen the all 3 tension bracket retaining screws as well as the tension adjustment screw but do not remove them 2 Depress the jumper clips and pull to unplug the 2 3 Lift the...

Page 45: ...e Y motor is in place you must adjust the Y motor belt tension as described in the Y motor belt tension adjustment section of this chapter Note 3 Make the Y motor jumper reconnection the last step aft...

Page 46: ...olved in replacement of the VCM PC board Unplug the two sensor connectors and then unscrew the two PC board screws to remove the board Note If the Pinch Roller Sensor is still not effective after repl...

Page 47: ...ion at the beginning of this manual before installing or replacing any current carrying components 1 Unplug all of the jumpers and connectors attached to all off board components Note Please refer to...

Page 48: ...main board Note To install or replace the main board simply reverse the steps to remove it 3 1 7 Replacement of Fuses The Fuse pops out for easy replacement as follows Holding clip Holding clip With y...

Page 49: ...uide beam after the tool carriage or belt being replaced 2 Loosen the 2 retaining screws on top of the carriage belt roller housing 4 To change belt tension adjust the 5 To tighten the tension turn th...

Page 50: ...s hook arm at the hole of X motor bracket and pull the motor toward yourself along the direction parallel to the racket edge and keep it at the 4kg tension position 3 Tighten the 4 retaining 4 Fix the...

Page 51: ...ve them 2 Place the push pull tension gauge s hook arm at the hole of Y motor bracket and pull the motor toward yourself along the direction parallel to the line that passes through the motor shaft an...

Page 52: ...52 4 Tighten the tension screw to retain the tension Note The belt connecting the drive pulley and Y motor needs to be tightened up with a tension of 4 kg...

Page 53: ...s Diagnostic test for the media sensors Diagnostic test for the width sensor Diagnostic test for the motor encoder and tool holder encoder Diagnostic test for Tool Force VCM Diagnostic test for motor...

Page 54: ...Pressed Down Arrow Key Pressed Carriage Goes Left Up Arrow Key Pressed Up Arrow Key Pressed Down Arrow Key Pressed Carriage Goes Right Up Arrow Key Pressed Down Arrow Key Pressed Check RS 232 Up Arrow...

Page 55: ...h rollers have been lowered or not If the lever sensor is down you will see a lift the lever message on the LCM If the lever is up you will see a lower the lever message on the LCM You can use the ON...

Page 56: ...n it on or off to see if sensors are out of order or not Up Down Key Check Media Sensors Enter Key Pressed Cancel Key Previous Next Test item Display Current Sensor Condition Messages Change Sensor Co...

Page 57: ...done please move the tool carriage to left Be careful when moving the tool carriage close to the pinch roller since the message changes quickly when sensor is between on and off Check Width Sensor Ent...

Page 58: ...riage or the tool holder then examine the readings If the encoder reading changes dramatically the encoder is bad Refer to the maintenance chapter to replace the motor or tool carriage X Motor Encoder...

Page 59: ...e cannot perform the up down action that generates the tools force on the material Note VCM means Voice Coil Motor that generates tool force 4 1 9 Diagnostic Test for Motor Movement This feature is to...

Page 60: ...t test item Carriage Goes Left Up Down Key Cancel Key Enter Key Y Motor Moving Now Forward CANCEL Previous Next test item Carriage Goes Right Up Down Key Cancel Key Enter Key Y Motor Moving Now Backwa...

Page 61: ...e Cancel Key Type any characters From Computer CANCEL No Type any character fromthe computer Error or not Yes Wait for 3 seconds The message you typed Error Messages Type character again Y ENTER CANCE...

Page 62: ...of the width sensor on the carriage PCB is not correct Adjust the orientation of the carriage PCB c The position of the width sensor on the carriage PCB is too high to sense the block bar on the pinc...

Page 63: ...s bad Change it b Main board set is bad Change it 7 Fatal error occurs when loading media Causation and recovery a Forget to pull out some media from the media roll Pull out some media from the roll b...

Page 64: ...Carriage set f The driver board set is damaged Change it g The linear bearing shaft of VCM is rusty Change the Carriage set h The two small bearings clamp the linear bearing shaft too tight Adjust the...

Page 65: ...n the top of drum Move the pinch roller to a right position c The edge of media is broken Change the media d The front of media is not even Cut the front edge of the media evenly and reload the media...

Page 66: ...66 5 Appendix 5 1 Recommended Parts and Accessory List 5 2 Customer Service Request Form...

Page 67: ...290071460G C Flat cable Assembly Jaguar II Jaguar IV 61 120cm V 290071420G C Flat cable assembly for 132 model 195cm V 290071450G C Flat cable assembly J4 183S Vogue 2500mm V 29004680G C Carriage ass...

Page 68: ...is essential without the number your service can not be proceeded Customer Signature GCC Customer Service 221 236 4 1 TEL 886 2 26946687 26946692 FAX 886 2 26946875 26945097 4F 1 No 236 Fu Te 2nd Rd...

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