Gast 87R-10BA User Manual Download | Manualshive

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®

Registered Trademark/™ Trademark of Gast Manufacturing Inc. ©Copyright 2023 Gast Manufacturing Inc. All Rights Reserved.

www.gastmfg.com

ISO 9001 CERTIFIED

A UNIT OF IDEX CORPORATION

Part No. 6190762 (Rev B)

User Manual

87R-10BA

Beverage System

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Summary of Contents for 87R-10BA

Page 1: ...mark Trademark of Gast Manufacturing Inc Copyright 2023 Gast Manufacturing Inc All Rights Reserved www gastmfg com ISO 9001 CERTIFIED A UNIT OF IDEX CORPORATION Part No 6190762 Rev B User Manual 87R 10BA Beverage System ...

Page 2: ...l Data and Specifications 13 Troubleshooting 15 Warranty 17 WARNING PLEASE READ THIS MANUAL COMPLETELY BEFORE INSTALLING AND USING THIS PRODUCT SAVE THIS MANUAL FOR FUTURE REFERENCE AND KEEP IN THE VICINITY OF THE PRODUCT IMPORTANT SAFETY INSTRUCTIONS AND REGULATORY INFORMATION Congratulations on the purchase of your new GAST Compressor System This system uses an oil free rocking piston air compre...

Page 3: ...result in minor or moderate injury if not avoided It may also be used to alert against unsafe practices WARNING To Avoid Serious Burns Do not touch surface during operation Indicates package should be handled with these symbols pointing up FRAGILE Handle package with care Indicates this package must be kept dry 29 C 20 F 50 C 122 F Indicates the acceptable shipping temperature range 95 Indicates t...

Page 4: ...G PART 3 3 K1053 REGULATOR ASSEMBLY KIT K1052 PRESSURE SWITCH ASSEMBLY KIT DETAIL DRYER FILTER ASM S SCALE 1 4 K1051 DRYER ASSEMBLY K1051A FILTER ASSEMBLY DETAIL PUMP ASSEMBLY SCALE 1 4 K1050 PUMP ASSEMBLY NOTE THERE IS ONLY ONE FITTING KIT IT CONSISTS OF A 3 PIECE FITTING A 2 PIECE FITTING AND A COUPLING THE 3 PIECE FITTING IS LOCATED BETWEEN THE PUMP AND THE COOLING COIL THE 2 PIECE FITTING IS L...

Page 5: ...or examination and repair Keep the electrical cable away from hot surfaces Ensure all openings are kept free of restriction and never place the system on a soft surface where the openings may be blocked Keep all openings free from dust dirt and other particles Never insert fingers or any other objects into fans This unit is thermally protected and can automatically restart when the unit cools and ...

Page 6: ...Turn on the system and allow to fully pressurize this could take 5 minutes depending on the installation DON T Use the system during charging cycle 4 Run the system checks a Verify pressure gauge on the front of the pressure switch shows 125 psi 5 psi b Verify the pressure gauge on the regulator shows 80 psi 5 psi c Verify compressor does not operate for at least 30 minutes after installation and ...

Page 7: ...able it is possible that some interference may be experienced by the end user If interference is experienced the device that is creating interference should be removed from the room where the generator is located If the interference persists then it may be necessary to confirm that both devices are connected to isolated circuits If the problem still occurs then the two devices should be moved as f...

Page 8: ...f necessary use paraffin on rag to remove sticky adhesions or dust dirt that might prevent cooling Check intake filter on compressor replace if dirty Check inline filter element replace if dirty Check tank moisture Check O rings in the non return valve and replace if damaged or worn Test safety valve by gently pulling the ring and releasing pressure from the system Clean if dirty Replace pressure ...

Page 9: ... Element see System Features 1 Turn off system and unplug 2 Disconnect compressor system from electrical power 3 Bleed air from system 4 Rotate filter bowl and drop down slightly to remove Use caution to not damage or kink the drain tubing or lose the o ring 5 Remove filter element by turning completely out and discard 6 Install a new 01 or 5 micron filter element depending on what filter is being...

Page 10: ...ac 60 Hz L OUT IN IN OUT INSULATE AUTO DRAIN FAN CAPACITOR EARTH TERMINAL CLIP MOTOR PROTECTION ADDITIONAL FEATURES RED BLUE N BLACK WHITE L1 INSULATE YELLOW BROWN MOTOR 1 30 µF CAPACITOR 30 µF CAPACITOR BLUE GROUND GREEN BROWN WHITE L1 BLUE N YELLOW BROWN COOLER BOX AUTOMATIC DRAIN PRESSURE RELIEF MOTOR 2 ORANGE BROWN L1 BLUE N YELLOW GREEN 230 V 50 60 Hz PRESSURE SWITCH GREEN GREEN RED BLACK ORA...

Page 11: ... INLET FILTER PRESSURE GAUGE PRESSURE SWITCH TANK WORKING PIPE STEERING PIPE COMPRESSOR SAFETY VALVE NON RETURN VALVE NON RELIEVING REGULATOR PRESSURE RELIEF VALVE MUFFLER FILTER WITH AUTOMATIC DRAIN FILTER 01μm FILTER 5μm 2 WAY NORMALLY OPEN VALVE PURGE PRESSURE RELIEF COMPRESSED AIR OUTLET REGULATED PRESSURE COMPRESSOR COOLER MEMBRANE DRYER MANUAL DRAIN VALVE TO CUSTOMER PLUMBED DRAIN MEMBRANE D...

Page 12: ...espective fittings mounting components K1052 Pressure switch assembly kit contains pressure switch check valve safety valve power cord all respective fittings K1053 Pressure regulator assembly kit contains pressure regulator pressure gauge respective fittings K1054 Fitting kit contains all system fittings not contained in the above assembly kits K1055 Annual preventative maintenance kit AF631 Comp...

Page 13: ...mm 594 x 292 x 462 in 23 4 x 11 5 x 18 2 Motor HP 1 2 KW 0 37 Max Pressure bar 8 6 psi 125 Thermal Protection Yes Pressure Dew Point 3 C or lower at a duty cycle of 50 0 57CFM Relative Humidity 20 80 Ambient Temperature 4 C to 40 C 39 F to 104 F Non Condensing The figures in the tables are based on the unit working in a clean environment at an ambient temperature of 20 C relative humidity of 50 an...

Page 14: ...onfiguration Compressor Configuration Air Accessory Type Enclosure Style Receiver Size Family Cylinders 86R X X X X X X X X Family cylinders Receiver Size Enclosure Style Air Accessory Type 86R single cylinder small bore low flow O 1 5 3 4 15 25 40 B Basic or Open Q iQ dryer 2 3 or 6 size 87R twin cylinder large bore high flow M Metal Cabinet A Membrane Dryer LOA single cylinder P Plastic Cover N ...

Page 15: ...elocate system to cooler location 2 Unit on low pressure a Plugged clogged filters a Remove filters and clean or replace as necessary If problem persists contact equipment provider for replacement parts b Leaks in system b Use soapy water to check for leaks in plumbing Repair replace as needed 3 Unit noisy a Outlet plumbing is not securely fastened to system or is damaged a Manually check to make ...

Page 16: ...ressure has dropped to preset start pressure Empty receiver Relieve system pressure and restart 2 System does not start makes a buzzing sound followed by a clicking noise cannot start against high pressure a Leaky non return valve Use soapy water to find out whether air leaks from the valve If so clean or replace 3 System works but pressure does not increase a Intake filter clogged Replace b Leaks...

Page 17: ...itions for Sale and Delivery will generally apply GAST International A S reserves the right to change technical specifications constructions Registered Trademark Trademark of Gast Manufacturing Inc Copyright 2023 Gast Manufacturing Inc All Rights Reserved www gastmfg com ISO 9001 CERTIFIED A UNIT OF IDEX CORPORATION Gast Manufacturing 2300 M 139 Highway Benton Harbor MI 49023 Ph 269 926 6171 Fax 2...

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