GAS GAS PAMPERA 400 - 2006 User Manual Download

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MANUAL DEL USUARIO

USER MANUAL

MANUEL D’ENTRETIEN

LIBRETTO D’USO

BETRIEBSANLEITUNG

Summary of Contents for PAMPERA 400 - 2006

Page 1: ...MANUAL DEL USUARIO USER MANUAL MANUEL D ENTRETIEN LIBRETTO D USO BETRIEBSANLEITUNG...

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Page 5: ...petition and experience in this highly demanding discipline and of the many excellent results obtained by the great riders who have supplied the basic data to enable us to develop these excellent moto...

Page 6: ...ed could result in personal injury or even death CAUTION This caution symbol identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of equ...

Page 7: ...4 Running in 14 Maintenance chart 15 Battery 16 Cooling system 17 Spark plug 20 Air filter 23 Accelerator cable 24 Clutch 25 Exhaust system 25 Chain guide 26 Tension adjustment 27 Handlebars 29 Brakes...

Page 8: ...e Oil bath multi disk hydraulic action Secondary transmission By chain Gear ratio 1st 2 071 29 14 2nd 1 625 26 16 3rd 1 333 24 18 4th 1 100 22 20 5th 0 913 21 23 6th 0 791 19 24 Primary reduction rati...

Page 9: ...mm compressed without spring BRAKES Type Front rear Disk brakes AJP pump and simple double callipers Effective disk diameter Front 260 mm Rear 220 mm DIMENSIONS Overall height 1 120 mm Overall length...

Page 10: ...8 1 3 4 2 6 5 LOCATION OF COMPONENTS GAS GAS PAMPERA 400 1 Clutch handle 2 Engine start button 3 Fuel tank cap 4 Front brake fluid tank 5 Front brake handle 6 Throttle control...

Page 11: ...Front brake callipers 14 Rear brake fluid tank 15 Shift pedal 16 Rear shock absorber 17 Chain guide 18 Chain 19 Silencer 20 Rear shock absorber gas tank 21 Tie rod and rocker suspension 22 Rear brake...

Page 12: ...and rotate the fuel cap in an anti clockwise direction To close the fuel cap rotate it in a clockwise direction SIDE STAND To unfold side stand A open to vertical position The stand returns to its ori...

Page 13: ...COMMENDED FUEL Use lead free petrol with an octane rating equal to or higher than that shown in the table OCTANE RATING METHOD MINIMUM OCTANE RATING Antiknock Index RON MON 2 90 Research Octane No RON...

Page 14: ...ine cannot start The key may be extracted from the ignition NOTE Starting the engine while the key is being turned to the ON position may cause a loss in battery power 12 STARTING THE ENGINE Ensure th...

Page 15: ...gear and lead to engine damage B Shift pedal 13 STARTING WHEN THE ENGINE IS COLD The cold start function is responsible for aiding the engine start if this is cold After some minutes the engine will b...

Page 16: ...in following these steps 1 Start the engine and let it run at idle until the engine is thoroughly warmed up 2 Stop and let the engine cool completely 3 Start the engine and ride for 10 minutes at mod...

Page 17: ...Period First 5 hours T I I R I I I I I I I I I T Inspect each time that the motorcycle has run or when necessary Change every 4 years Change every 2 years Clean lubricate and inspect each time the mo...

Page 18: ...ep the area ventilated and free from naked flames The operating instructions for the battery are as follows 1 Check the battery voltage in open circuit status disconnected 2 In case the battery s tens...

Page 19: ...AUTION Using a high pressure water source could damage the radiator fins and render them ineffective Do not obstruct or deviate the radiator air intake by installing non approved accessories Interferi...

Page 20: ...cally for aluminium engines and radiators in accordance with the instructions of the manufacturer WARNING Coolant chemicals are harmful to the human body Follow coolant manufacturer warnings and coola...

Page 21: ...lug WARNING Coolant on tires will make them slippery and can cause an accident and injury 19 NOTE Check the level when the engine is cold 1 Coolant level 2 Filler opening If the coolant level is low a...

Page 22: ...check the electrode gap If the plug is oily or has carbon build up on it the clean it with a sand blaster Following abrasive particle cleaning the spark plug should be cleaned with a wire brush or sim...

Page 23: ...g or using an incorrect heat grade could causes serious engine damage that is not covered by the guarantee Always use spark plugs recommended by GAS GAS Consult the dealers or a qualified mechanic to...

Page 24: ...sing a wire brush Readjust the electrode spacing to between 0 7 0 8 mm 0 028 0 031 in Before removing the carbon deposits check its colour this colour tells us whether the standard plug is the best fo...

Page 25: ...at the start and end of every day Cleaning the air filter WARNING Clean the filter in a well ventilated zone and ensure that there are no sources of naked flame or sparks near the work area including...

Page 26: ...d turn the adjuster to obtain the correct amount of play Tighten the locknut A Adjustment B Lock nut C Throttle grip D Brake fluid reservoir If the play can not be established by adjusting the cable r...

Page 27: ...r 1 Remove the right side number carrier cover 2 Release the exhaust flange A Silencer B Silencer attachment bolts C Clamp 25 CLUTCH Proper clutch lever play is 2 3 mm When there is too much play firs...

Page 28: ...reak 26 WARNING A chain that breaks or jumps off the sprockets could snag on the engine sprocket or lock the rear wheel severely damaging the motorcycle and causing it to go out of control Checking te...

Page 29: ...ked using the straightedge or string method WARNING Misalignment of the wheel will result in abnormal wear and may result in an unsafe riding condition Tighten the chain adjustment nuts Tighten the ax...

Page 30: ...damaged replace it A Chain Guide Slide Visually inspect the upper and lower part of the chain slider on the swing arm If this is worn then replace it A Chain guide slide B Rocker arm Pinion and sproc...

Page 31: ...ar to the required position Tighten the bolts first the front bolts and then the rear bolts to a torque of 25 Nm If the handlebar is correctly installed there will be a minimal gap at the front and re...

Page 32: ...changed if it appears to be contaminated with water or dirt 30 A B Play in front brake lever Adjust brake lever to a comfortable position To adjust loosen the nut under the rubber protection B Tighten...

Page 33: ...time Check for fluid leakage around the fittings Check for brake line damage WARNING Do not mix brands of fluid Change the brake fluid in the brake line completely if the brake fluid must be refilled...

Page 34: ...e ground Remove the handlebar by loosening the handlebar clamp bolts A Loosen the steering stem bolt B Loosen the bolts for the upper suspension plate C and remove it D Rotate the steering adjustment...

Page 35: ...front fork should always be adjusted for the rider s weight and track conditions The adjustments are done in 2 stages Adjusting the oil level The effects of higher or lower oil level are only felt du...

Page 36: ...Lift the fork springs Holding the suspension rod cap with a spanner loosen the cap locking counter nut Remove the suspension rod caps Remove the suspension spring guide Using a spanner remove the spr...

Page 37: ...shock absorber swing arm tie rods and rocker arm In general the operating characteristics of the single shock are similar to the front fork however this is characterized as well as by the shock the ar...

Page 38: ...osition is 258 mm A Nut B Spring C Counter nut Tighten the counter nut correctly After adjusting move the spring up and down to ensure that it is correctly fitted Refit all removed parts Rear shock ab...

Page 39: ...pressure Spokes and rims The spokes on both wheels must all be tightened securely and evenly and not be allowed to loosen Unevenly tightened or loose spokes will cause the rim to warp hasten nipple an...

Page 40: ...linder and callipers below the petrol tank If water enters the electronic coil or inside the spark plug cap the engine will not start and the affected parts will require drying Front and rear hubs Ste...

Page 41: ...ar axle bolt 19 Silencer support bolts 20 Sub chassis bolts 21 Rear shock bolts 22 Exhaust flange bolt 23 Upper suspension plate bolts 24 Steering head nut 25 Brake lever support bolt 26 Rod support b...

Page 42: ...mp cover drain plug Calliper mounting bolts Disc plate mounting screws Engine mounting bolts Front axle bolt Front brake lever support bolt Fork flange bolt Steering nut Rear axle nut Rear brake pedal...

Page 43: ...ng a high pressure spray washer Before lubricating each part clean off any rusty spots with rust remover and wipe off any grease oil dirt or grime General lubrication Clutch lever A Front brake lever...

Page 44: ...through the drain located in the lowest part of the engine WARNING The engine oil and the exhaust manifold can be very hot and cause burns Wait until the oil and the exhaust manifold are a little coo...

Page 45: ...nd animals Clean clothes sleeves and pants Wash yourself with soap if oil has been in contact with your skin To change the oil follow the following steps 1 Place a recipient underneath the crankcase N...

Page 46: ...ick from the steering tube and pour approx 1000 ml of new oil through the opening using a funnel WARNING The engine may be damaged if the oil is not used properly or the specifications recommended by...

Page 47: ...nditions as well as the rider s style and positioning on the machine If you have a problem test by changing your riding posture or position so that the cause of the problem can be deduced It is a wise...

Page 48: ...o high The front forks operate but ride is too hard Oil too dense Fork oil degraded Too soft The front forks dive excessively during braking and deceleration 1 Front fork oil level low 2 The springs a...

Page 49: ...endicular to the ground While standing next to the machine pull on the front brake and place one foot on the brake firmly If the bike maintains its level attitude as the suspension is compressed the s...

Page 50: ...suspension systems are too soft 1 Front Increase oil level and or use harder spring 2 Rear Use a stronger spring and or increase preload NOTE After any adjustments always check front and rear compati...

Page 51: ...s the air cleaner collects dust the engine runs richer AVAILABILITY OF SPARE PARTS Your Gas Gas dealer will provide any information you may require about spare parts PER MONTH OF USE 1 Check 1 Tighten...

Page 52: ...are raised off the ground If this cannot be done put boards under the front and rear wheels to keep dampness away from the tire rubber Tie a plastic bag over the exhaust pipe to prevent moisture from...

Page 53: ...oth sides of a central indicator screen This central indicator screen made of liquid crystal and with illumination gives information about the rpm speed journey kilometres travelled time average speed...

Page 54: ...1 and 2 TRIP 1 2 0 999 9 km or 0 624 9 miles 0 01 km or miles Mileometer ODO 0 999 999 km or 0 624 999 miles 0 1 km or miles Time in use RT 0 00 00 99 59 59 1 second Total time TT 0 00 00 9999 59 1 m...

Page 55: ...he second row The digital tachometer displays up to 19 900 rpm The tachometer signal can be read from the CDI Capacitator Discharge Ignition or the ignition coil Gear change indicator according to rpm...

Page 56: ...2 MAX and MAX RPM to zero separately 2 Return the data in TRIP 1 AVG and RT at the same time The data of the ODO CLOCK and TT cannot be returned to zero OPERATION OF THE GEAR CHANGE ACCORDING TO RPM 1...

Page 57: ...12 24h system changes and when MODE is pressed the configuration concludes and the configuration of the clock digits opens 4 Press the RESET button to increase the value of the flashing digit one by...

Page 58: ...and is followed by four digits by default the flashing digit is the one to be changed 11 Press the RESET button to increase the value of the flashing digit one by one press the MODE button for 2 seco...

Page 59: ...e air filter cover then change the starter motor fuse Recharge the battery and investigate the causes for discharging visit a qualified workshop Start engine with start pedal Crankshaft locked Go to a...

Page 60: ...struction Exhaust deteriorated with leaks Valve set too small Decompression maladjusted Piston cylinder ring diameter tolerance excessive Clean the petrol tank ventilation Close the starter Clean the...

Page 61: ...ver damaged Selector position spring broken or loose Correct the level of engine oil Drain oil as necessary from the engine Empty the engine oil and fill with oil of the recommended viscosity Go to a...

Page 62: ...hock absorption too hard Replace the down selector mechanism spring Replace the gear drum Replace the ratchet spring of the selector Change gear fork Change Go to a specialist workshop Change Go to a...

Page 63: ...se steering shaft bolt loose Adjust the rear shock Add oil to the forks as required Empty the fork oil and fill with oil of the recommended viscosity Change front fork Go to a specialist workshop Veri...

Page 64: ...tly The lights blow The lighting system does not work Change the chassis Go to a specialist workshop Adjust the steering Go to a specialist workshop Change steering shaft Go to a specialist workshop C...

Page 65: ...hat become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Directiv...

Page 66: ...the specifications set out in the User s Manual e The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of t...

Page 67: ...of a claim under Warranty or to arrange an inspection of the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rend...

Page 68: ...Notas Notes...

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Page 70: ...USAGE DE L HUILE CONSIGLIA L USO D OLIO EMPFIEHLT DEN GEBRAUCH VON L C UNICEF n 17 Poligon Industrial Torremirona 17190 Salt Girona SPAIN Tel 34 902 47 62 54 Fax 34 902 47 61 60 E mail officegg gasgas...

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GAS GAS PAMPERA 400 - 2006, User Manual

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