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1.0  Safety Symbol Definitions  . . . . . . . . . . . . . . . . . . . .2

2.0 Warnings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3.0 Bender Features  . . . . . . . . . . . . . . . . . . . . . . . . . . .3

4.0 Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

5.0 Special Features  . . . . . . . . . . . . . . . . . . . . . . . . . . .3

6.0 Model Information  . . . . . . . . . . . . . . . . . . . . . . . . . .3

7.0 Shoe Groups  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

7.1 Rigid  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

7.2 IMC  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

7.3 EMT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

7.4 PVC  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

8.0 Bending Radius Chart  . . . . . . . . . . . . . . . . . . . . . . .4

9.0 General Bending Instructions  . . . . . . . . . . . . . . . . .5

9.1 Mounting Support Rollers and Support Units . . . .5

10.0 Bending Instructions for 

1

2

", 

3

2

", 1", 1

1

4

EMT, IMC, and Rigid  . . . . . . . . . . . . . . . . . . . . . . . .6

10.1 1

1

2

" & 2" EMT & IMC Conduit . . . . . . . . . . . . . .6

11.0 Squeeze Adjustment for 1

1

2

" & 2" EMT and 

IMC Support Roller Units  . . . . . . . . . . . . . . . . . . . . .7

12.0 Maintenance Instructions . . . . . . . . . . . . . . . . . . . . .8

12.1 Gear Box Oil . . . . . . . . . . . . . . . . . . . . . . . . . . .8

12.2 Chain Tensioner #60 Chain (Front) . . . . . . . . . .8

12.3 Chain Tensioner #40 Chain (Rear)  . . . . . . . . . .8

13.0 Stub-up Bending Information and Charts  . . . . . . . .8

14.0 Offset Bending Information and Charts  . . . . . . . . . .9

RPS-0151 Rev. A  06/04 

Instruction Sheet

B2555 Electric Sidewinder

®

Bender

IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. If shipping damage is found, notify carrier at once. Shipping damage is NOT
covered by warranty. The carrier is responsible for all repair and replacement costs resulting from damage in shipment.

SAFETY ISSUES

IMPORTANT – USER SAFETY AND PROTECTION: In setting up systems to fit your operations, care must be taken to select the
proper components and design to insure appropriate that all safety measures have been taken to avoid the risk of personal injury
and property damage from your application or system.

GARDNER BENDER IS NOT RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY UNSAFE USE, MAINTENANCE OR THE
APPLICATION OF ITS PRODUCTS. Please contact Gardner Bender for guidance when you are in doubt as to the proper safety
precautions to be taken in designing and setting up your particular application.

B2555 Electric Sidewinder

®

Bender

Summary of Contents for Sidewinder B2555RIG

Page 1: ...Electric Sidewinder Bender IMPORTANT RECEIVING INSTRUCTIONS Visually inspect all components for shipping damage If shipping damage is found notify carrier at once Shipping damage is NOT covered by warranty The carrier is responsible for all repair and replacement costs resulting from damage in shipment SAFETY ISSUES IMPORTANT USER SAFETY AND PROTECTION In setting up systems to fit your operations ...

Page 2: ...eptacle for power supply Always inspect power cord before using Bender Replace damaged or worn cords Always wear approved safety glasses when the bender is in operation Always disconnect the Bender before servicing or changing shoes attachments or supports and when not in use Always inspect the Bender before operating Replace any damaged missing or worn parts Always use 12 gauge 20 AMP extension c...

Page 3: ...may be necessary The B2555 Series Bender may also be used in a horizontal position for special bends The Bender can operate in this position as efficiently as it does in the upright position See Figure 3 6 0 MODEL INFORMATION When equipped with the appropriate shoe group the B2555 POWER UNIT is designed for bending 1 2 through 2 Rigid conduit 1 2 through 2 EMT conduit 1 2 through 2 IMC conduit 1 2...

Page 4: ...uctor con result in a risk of electric shock The IMC Part Description ID IS 15 11 2 Bending shoe 1 IS 2 2 Bending Shoe 2 ISR 152 11 2 2 IMC Roller Support Unit 3 BX 1 Metal Storage Box not shown Figure 5 BIMC 52 IMC Shoe Group Figure 6 BEMT 152 EMT Shoe Group EMT Part Description ID ES 5125 1 2 thru 11 4 Bending shoe 1 ESR 5125 1 2 thru 11 4 EMT Support 2 ES 15 11 2 Bending Shoe 3 ES 2 2 Bending S...

Page 5: ...our holes in the main drive sprocket Push the shoe onto the main drive sprocket shaft See Figure 11 9 1 MOUNTING SUPPORT ROLLERS AND SUPPORT UNITS Choose the desired support roller or support unit for corresponding shoe size and type Rigid IMC EMT or 40 mil PVC coated Rigid The appropriate size and type of support MUST be used with the corresponding shoe size and type Mount the support roller or s...

Page 6: ...ress the Jog button and advance the Bender Be sure to check the alignment of the bending mark as the rotating shoe locks the pipe conduit into position Advance the Bender shoe to the desired degree of bend When the pointer on the shoe reaches the desired degree of bend release the Jog button and the Bender will stop See Figure 15 NOTE Due to springback in pipe conduit some over bending is necessar...

Page 7: ... bending instruction decal on top of each Bender for approximate springback compensation figures 7 To release the conduit place the Bend Unload switch in the Unload position Press the Jog button and reverse the shoe The support rollers will then drop allowing removal of the conduit Note that the pipe conduit should be under control when unloading Failure to do this may result in injury or death 8 ...

Page 8: ...he right and re tighten bolts NOTE Be sure to keep the gear box and motor in line with the bender 13 0 STUB UP BENDING INFORMATION AND CHARTS To locate bending marks and springback of 15 30 45 60 and 90 degree bends for a desired stub 1 Check chart A B or C for deduct length Note that minimum stub length is deduct length plus 2 2 Measure and mark desired stub length on conduit stub length mark Sub...

Page 9: ... 1 11 2 2 2 2 2 2 2 2 Center to center 8 12 16 20 24 28 32 36 40 44 Max Conduit Size 1 2 1 11 4 11 2 2 2 2 2 2 Center to center 81 2 115 16 141 8 1615 16 1913 16 225 8 257 16 281 4 311 8 15 30 45 Gardner Bender RPS 0151 Rev A 06 04 PO Box 3241 Milwaukee WI 53201 3241 414 352 4160 Fax 414 352 2377 6615 Ordan Drive Mississauga Ontario L5T 1X2 905 564 5749 Fax 905 564 0305 WARRANTY Gardner Bender war...

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