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ROTARY DISC MOWERS 

FR/D 165 – FR/D 210 

P-FR/D 210 – P-FR/D 245 – P-FR/D 285 – P-FR/D 320 

SP-FR/D 210 – SP-FR/D 245 – SP-FR/D 285 – SP-FR/D 320 

    

 

 

Via Centallo, 136  -  12044 ROATA CHIUSANI  -  CENTALLO (CN) - ITALY 

Tel. 0171.718005    Fax 0171.718004    Internet: www.galfre.net    E-mail: [email protected]

 

 

“Contains Declaration of Conformity” (EC) 

 Read this Manual thoroughly before operating the machine 

 

 

Summary of Contents for FR/D 165

Page 1: ...E E A A A A A A A AG G G G G G G GR R R R R R R RI I I I I I I IC C C C C C C CO O O O O O O OL L L L L L L LE E E E E E E E ROTARY DISC MOWERS FR D 165 FR D 210 P FR D 210 P FR D 245 P FR D 285 P FR...

Page 2: ...171 718005 Fax 0171 718004 dichiara sotto la propria responsabilit che la macchina F FA AL LC CI IA AT TR RI IC CE E R RO OT TA AN NT TE E A A D DI IS SC CH HI I Modello matricola n anno conforme alla...

Page 3: ...ION AND OPERATION 27 4 1 SAFETY RULES FOR ATTACHING TO THE TRACTOR 27 4 2 CHECK LIFTING AND STABLE OPERATION OF THE TRACTOR 28 4 3 TRASPORT ON PUBLIC ROADS 29 4 4 ATTACHING TO THE THREE POINT LINKAGE...

Page 4: ...ctions noted on it before using checking and operating the machine If for any reason you do not understand any part of this manual including tables or drawings contact GALFR snc and request assistance...

Page 5: ...In conformity with the existing Community law keep all safety labels legible and replace them if necessary The manual is designed for authorised professional operators who are appropriately trained a...

Page 6: ...tenance instructions contained in this manual GALFR snc is in no event liable for non conforming use of the machine GALFR snc is not liable for any damages and injuries including severe injuries to op...

Page 7: ...HE MACHINE The machine identification plate located on the frame bears the EC mark the Manufacturer s data the model the serial number the year of manufacturing and the mass of the machine Location of...

Page 8: ...use by one operator at a time The use of the machine for a purpose for which it is not designed than the intended one is considered as non conforming use GALFR snc is not liable if safety labels are...

Page 9: ...e ground diameter over 8 12 cm o Make sure that there are not any stumps higher than 10 cm and diameter over 8 12 cm o Make sure that there are not any metal elements on the ground such as nets cables...

Page 10: ...stomers specific needs FR D 165 FR D 210 P FR D 210 P FR D 245 P FR D 285 P FR D 320 SP FR D 210 SP FR D 245 SP FR D 285 SP FR D 320 FR D is the abbreviation for the type of machine Rotary Disc Mower...

Page 11: ...Mowers 11 2 3 2 MAIN COMPONENTS A Curtain B Lift arms couplings C Stand D Inner cover E Support leg drive shaft F Drive belt G Hydraulic locking device H Hydraulic hose bracket I Three point linkage...

Page 12: ...consists of a cutter bar to which quick rotating knives are attached The product is cut as a result of the knives action in the lower part of the stem Cutter bar The cutter holder discs of oval shape...

Page 13: ...650 Max discs speed r p m 2950 2950 2950 2950 2950 2950 Width of the machine m 1 10 1 10 1 40 1 40 1 40 1 40 Length of the machine m 3 40 3 80 3 85 4 25 4 65 5 05 Heigth of the machine m 1 05 1 05 1...

Page 14: ...5 8 dB A and 87 9 dB A On the basis of the noise level it is recommended to wear suitable hearing protection WARNING Cleaning regular maintenance of the machine and systematic lubrication help reducin...

Page 15: ...ttached to the tractor it can be raised by means of a crane using the pull eye bolt as shown in the label attached to the machine For raising the machine use safety hooks and suitable cables to be mou...

Page 16: ...d or worn curtain see par 6 5 Lubricate all mechanical components locking pins the coupling head to the cardan joint see par 6 1 Replace oil in the gearbox and in the cutter bar following the instruct...

Page 17: ...ely designed and built for mowing grass pasture and permanent grasslands The use of the mower for another purpose than this shall be authorised in writing by the manufacturer The Manufacturer is not l...

Page 18: ...in the manual follow all general safety and accident prevention rules Before operating the machine or performing maintenance read and understand the instructions o The labels affixed to the machine c...

Page 19: ...nual becomes lost or damaged order a copy from GALFR o The machine shall be operated exclusively by authorised trained staff o The machine has been designed to be operated by one operator at a time o...

Page 20: ...e of the type recommended by the Manufacturer o If an object is hit damaged or worn knives are more likely to be thrown out of the machine Replace them immediately see par 6 4 o After transport perfor...

Page 21: ...ses for wear and replace them if necessary anyway at least every 6 years o Detach the machine on level ground with the cutter bar lowered to the ground with the aid of the stand Make sure that the mac...

Page 22: ...ith the machine more carefully and keep others away from the area Use exclusively originally GALFR manufactured spare parts GALFR shall not be held liable under the following circumstances If the MOWE...

Page 23: ...ughly read the operator s manual before operating the machine Follow the instructions and the safety rules during operation 2 ATTENTION Before maintenance and adjustment read the operator s and mainte...

Page 24: ...the machine Keep a safe distance of at least 50 meters from the machine 8 ATTENTION Do not get on the machine and never allow riders 9 ATTENTION Entanglement hazard Keep hands away from the running d...

Page 25: ...ntenance Manual Rotary Disc Mowers 25 13 ATTENTION Crushing hazard Stand clear when cutter bar is being raised 14 ATTENTION Hook the machine at the indicated points for raising 15 Wear proper protecti...

Page 26: ...s and Maintenance Manual Rotary Disc Mowers 26 3 3 LOCATION OF SAFETY SIGNS ON THE MACHINE This section illustrates the location of safety signs on the machine ATTENTION Make sure that safety labels...

Page 27: ...the weight of the attached mower the load on the front axle shall be at least 20 of empty weight of the tractor Before attaching the machine to the three point linkage position the safety device of t...

Page 28: ...fer to the following formula Additional tractor front ballast may be needed Z M s i d 0 2 T T M X s 0 2 T X i Z d i M 0 3 T i Wheelbase tractor d Distance between front axle and ballast s Distance to...

Page 29: ...ecially when transporting drawn machines or when travelling over rough or hilly terrain Before travelling on public roads after operation clean debris from tyres and moving parts ATTENTION During tran...

Page 30: ...sure that after raising the mowing unit to the transport vertical position the shear pin A is properly secured in the hole as shown in the picture All machines are equipped with the hydraulic locking...

Page 31: ...osition the pin at the suitable height 1 or 2 and secure it with the shear pin Approach the tractor to the mower until the lifting bars and the three point linkage of the machine are lined up and conn...

Page 32: ...wn in the picture A and position it in the three point area of the tractor in order to maintain the same height of the mower from the ground during lowering of the cutter bar Raise the stand and secur...

Page 33: ...ng law Clean and lubricate the power takeoff Lubricate on a regular basis the drive shaft following the instructions given by the manufacturer of the drive shaft see Use and Maintenance Manual of the...

Page 34: ...conditions The length of the drive shaft shall be adapted to the tractor WHENEVER the drive shaft is disengaged from the power takeoff of the tractor place it on its support leg Support leg of the dri...

Page 35: ...lic hoses using safety gloves make sure you have a bin to collect used oil and replace them with new ones supplied by the Manufacturer Used oil is harmful according to the existing law therefore it sh...

Page 36: ...e machine make the necessary adjustments Correct adjustment of the machine ensures proper operation of the machine and helps improve performance and reduce knives wear In order to reduce the load of t...

Page 37: ...ring of the machine to the working position all models and work on hilly terrain with max between 15 and 20 use adjustment bolts B as shown in the pictures Mod SP FR D To change windrow form move the...

Page 38: ...s 38 Adjustment of cutting height is achieved by altering the forward tilting angle of the mower In order to tilt the mower bar forward use the tractor three point linkage In general quality of mowing...

Page 39: ...le Protective Devices safety shoes safety gloves ear plug dust mask and safety glasses ATTENTION During operation make sure that no people or animals are within 50 meters of the machine ATTENTION The...

Page 40: ...r located on the tractor Release the locking lever A so that the machine can pivot in the working position only in mod FR D e SP FR D Mod FR D Mod SP FR D ATTENTION Before dismounting from the tractor...

Page 41: ...ging direction and turning raise the mower and disengage power takeoff Hard working conditions for instance rough terrain require a slower speed 5 1 SAFETY RELEASE DEVICE If an obstacle is hit the saf...

Page 42: ...ation ATTENTION Before maintenance adjustment and cleaning lower the machine to the ground turn off the engine of the tractor disengage power takeoff set hand brake remove the ignition key If there is...

Page 43: ...ngs pins and the telescopic rod of the cardan joint using quality grease When the mower is not used for a longer period clean and grease the drive shaft In winter and when temperature is very low grea...

Page 44: ...005 Fax 0171 718004 Operator s and Maintenance Manual Rotary Disc Mowers 44 6 1 2 LUBRICATION MOD P FR D The model P FR D has 4 points to be greased Mod P FR D 6 1 3 LUBRICATION MOD SP FR D The model...

Page 45: ...the first 10 15 hours of work Then replace oil every 200 hours of work and at least once a year When the mower is used for a long period check oil level on a daily basis and add oil if necessary To c...

Page 46: ...d be sure it is set in horizontal position Use oil type SAE EP 320 Gearbox capacity is around 0 9 l Mod F RD e P FR D Change the oil in the gearbox after the first 10 15 hours of work Then replace oil...

Page 47: ...he first 10 15 hours of work Then replace oil every 500 hours of work and at least once a year When the mower is used for a long period check oil level on a daily basis and add oil if necessary Check...

Page 48: ...d at all times to avoid excessive flopping and slipping New belts If belts are new check tightness of the belt at least after 2 hours of work Used belts If belts have been used for more than 24 hours...

Page 49: ...nut A and tighten the nut B 6 3 3 BELT REPLACEMENT ATTENTION Never replace one belt only When a belt is worn always replace all belts In order to replace belts remove the safety guard by loosening th...

Page 50: ...other people even at a relevant distance Fasteners of knives shall be checked regularly Make a careful inspection after an obstacle is hit or knives have been replaced and at the beginning and at the...

Page 51: ...s paragraph Replace knives bolts and nuts when they have been removed 4 5 times Fasteners bolts screw and nuts must be of the type indicated by the Manufacturer 6 4 2 REPLACEMENT KNIVES MOD P FR D AND...

Page 52: ...r on the curtain and on the attaching devices Replace worn curtain Use exclusively curtains supplied by GALFR In order to remove the damaged curtain loosen the belts connected to the frame of the cutt...

Page 53: ...check wear on the knives and the cutter holder discs check tightness of all bolts and nuts check lubrication of the gearbox and of the oil bath unit in the cutter bar Excessive vibration cal lead to...

Page 54: ...pring tines are not covered by Galfr guarantee but by the guarantee of the respective manufacturers 3 The guarantee does not apply to any part which has been altered or disassembled by unauthorised pe...

Page 55: ...tion of defective parts use reference numbers in the spare parts catalogue Defective parts shall be returned to Galfr The related freight costs are at the charge of the sender The guarantee shall not...

Page 56: ...shall use exclusively originally manufactured spare parts Spare parts shall be ordered from GALFR snc or from its authorised dealer When ordering spare parts provide specifications indicated on the id...

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