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INSTRUCTION MANUAL

- PH40V

- PH45V

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Summary of Contents for PH40V

Page 1: ...INSTRUCTION MANUAL PH40V PH45V ...

Page 2: ...ATION INSTRUCTIONS 6 A FEED TABLE 6 B FOLDING PLATES 6 C VERTICAL STACKER 6 5 FOLD PRINCIPAL AND STYLE GUIDE 7 6 FOLD SETUP ADJUSTMENT 9 7 OPERATION AND FOLDS 2 0 8 FOLD CORRECTIONS 2 3 9 OPTIONAL ACCESSORIES 26 A SCORING OR PERFORATING WHEEL 2 6 10 FAULTS CAUSE AND REMEDY 27 ...

Page 3: ...g this product Take good care of this manual and keep it where you can always find it This manual contains cautions and warnings in order to prevent harm to the purchaser and other persons lives or the damage to the properties Attain complete understanding before using this product 1 ...

Page 4: ...are provided for this purpose Repairs and service should be carried out only by trained personnel authorized by the manufacturers or his representatives The interval between inspections including safety related function depends on the machine usage Employ only trained or qualified staff and set out clearly the individual responsibilities of the personnel for operations set up maintenance and repai...

Page 5: ...ker C Counter DF 45 Feed width of 350mm 4 4 Plate Folding Machine V Vertical Stacker B Batch Counter Note 1 For all 4 Plate Folding Machine Unit configurations Counter is included 2 If the model number includes V Vertical Stacker will be the default collecting device Machine Check List Check completeness of the accompanying accessories ...

Page 6: ...0x510 Weight kg 68kg 71kg 1 Feed table 2 Feed guide Bracket 3 Feeder 4 Infeed Roller 5 Feed Roller 6 Pressure Roller 7 Folding plate 1 8 Folding plate 2 9 Folding plate 3 10 Folding plate 4 11 Deflector Bar 12 Fold Roller 1 13 Fold Roller 2 14 Fold Roller 3 15 Fold Roller 4 16 Fold Roller 5 17 Fold Roller 6 18 Ejector Rollers 4 INSTALLATION INSTRUCTIONS First mount the machine on a sufficiently st...

Page 7: ... paper has been folded into very small dimension or has been folded several times the paper will spring back out of the fold If conveyor belt system was used the paper might not be nicely fanned out Thus it is advisable for the user to fit the machine with a vertical stacker especially for collecting paper less than 30mm or perform up to 3folds Insert the vertical stacker into the support shaft in...

Page 8: ... folding With the 4 plate machine there more combinations essentially based on these principal and setup Basic Fold Style Fold Style Setting Guide Type of fold Fold Plate Set To Paper Length A4 A3 Single 1 1 2 148 210 2 3 4 Letter 1 2 3 198 280 2 1 3 99 140 3 4 Double Parallel 1 1 2 148 210 ...

Page 9: ...he paper deflector side into the machines For Accordion Fold fold plate stops should be set so they increase by 1 mm from one plate to the next 6 FOLD SETUP ADJUSTMENT Controls and Accessories Main Start Stop Switch Speed control Varies speed while machine is running or stopped Counter model C B Feed Switch model B Feed Table adjustable to different paper format and right angle feed of paper into ...

Page 10: ... angle setting fitted with scales Vertical Stacker Adjust the stacker wheels according to the paper size Hand wheel Turns machine when motor is switched off Hand Wheel With the interest to protect the machine operator and also compliance with the safety regulation the hand wheel is now detachable You may attach the hand wheel when you need to adjust for paper thickness or remove paper jam ...

Page 11: ...he gap between feed roller and pressure roller to paper thickness by turning the knob 1 at the machine side To reduce the gap turn knob 1 clockwise Once you can feel the rollers lightly pulling the sheet stop the adjustment Do not set the gap too small as it will result in abnormal wear on the feeder wheels You can double check the thickness setting by trying to feed two pieces of paper together I...

Page 12: ...ten the nut After finish setting the left guide then adjust the right guide 4 Put the paper on the feed table align the paper with the left guide then move the right guide to the edge of the paper leaving a gap around 0 5mm Do not press the guide too tightly close to the paper Fasten the nut to fix the right guide Check again whether the paper is in the middle between the left and right guide and ...

Page 13: ...ds the right Press on the right side of the paper with your right hand and then release your left hand The paper stack will snap back and will be fanned out slightly Repeat the process once or twice more until the stack if fanned out properly Place the fanned out stack on the feed table in such a way that the uppermost sheet is located under the feed roller ...

Page 14: ...weight from 60gsm to 90gsm place the nut in the middle neutral position For over 90gsm paper loosen the nut and push it towards the paper stack thus applying more pressure For the paper less than 60gsm shift the nut at the opposite direction towards the delivery direct If the paper pressure is adjusted not properly the paper will be pressed too tightly and will leave crease on the paper ...

Page 15: ...er Setting the Folding Table According to the folding type adjust the folding plate 1 Plate Stop 2 Angle Adjustment Screw 3 Vertical Adjustment Knob 4 Plate Stop Setting Knob 5 Adjustment Shaft 6 Deflector You can firstly fold one paper by hand then refer to the folded size shift plate stop 1 or refer to the Fold Style Guide First loosen the Plate Stop Setting Knob 4 then shift the stop plate to t...

Page 16: ...ment 2 Vertical Micro Adjustment 3 Connect the Counter for model number C B only The counter will work only when combined with the sensor Before using the counter please connect the sensor in advanced Please note that there are three metallic contacts in one side of the power cord of the sensor The sensor MUST BE connected with the flat side with NO Metallic Contact Side on top picture A Do not co...

Page 17: ...ed Adjustment of the Vertical Stacker Belts Adjust the belts according to the width of the folded paper The belt should have at least 10 to 15mm gap to the edge of the paper Minimum Fold Size Adjustment Position the minimum size folded paper at the center of the stacker Adjust the belt to the size of the paper leaving around 10 15mm space to the edge of the paper ...

Page 18: ... by adjusting the screw of shaft 2 The right and left paper guides 3 are adjusted according to the width of the paper Put the stop board 4 after the folded paper Start the vertical stacker After above steps switch on the power switch and adjust the speed 5 of the vertical stacker As a general rule the speed of the stacker should be faster than the speed of the machine The Folder is now ready to ru...

Page 19: ... machine has run up to the selected speed you will hear the steady hum The same applies when you switch the machine off with sheets of paper remain on the feed table Again hold them down to stop the feed when the motor is running at steady speed release the grip In the way the whole run from first to last sheet will be evenly folded ...

Page 20: ...uto Mode for counter Select incremental counting for counter In Speed Mode when machine stops Press to increase the speed of machine In Count Mode Press to decrease the display number Select Manual Mode for counter Select decremental counting for counter In Speed Mode when machine stops Press to decrease the speed of machine Select Button Select Count Mode In Count Safety Caution Mode Selection St...

Page 21: ...s the total sheet folded When the preset counter quantity has not complete and feed table runs out of paper displays E2 with Buzzer alarm When sensor detects no infeed of paper displays E1 with Buzzer alarm Feeder When Feeder safety lights lid up indicates feed table has no paper displays E2 in counter screen with buzzer alarm Start Stop Button Press once to start green light press again to stop r...

Page 22: ...nel will 1 Indicates the paper count Under ADD method increment style the displays starts from 0 to the preset value Under SUB method decrement style the displays starts from the preset value and counts down to 0 2 Under Auto mode once it reaches the preset value the batch light will blink with a buzzer sound stops feeding for 3 sec and continue another cycle 3 Under Manual mode when the preset va...

Page 23: ...he diagonal shift is completely corrected Setting to pointed tips or out of square paper Where the sheet end has pointed tips diagonal cuts or out of square use the angle micro adjust to adjust to the correct angle Correcting minor fold variations Once you have accurately set the plate stops to the desired style of fold by the scales it should not normally be necessary to equalize minor fold varia...

Page 24: ... the last sheet be drawn in and then place a newly prepared stack on the table This briefly breaks the machine run but the negligible time loss will not reduce average output Adjusting Roller Pressure Depending on the weight of the paper sometimes it is necessary to adjust the roller pressure according to ensure a smooth and accurate fold The roller pressure can be adjusted by turning on the nut 1...

Page 25: ...r shafts by turning the handwheel Adjust the scoring wheel to the required position After which adjust the upper wheels towards the scoring wheel This will create the score line when the paper is run through Please test the depth of the score In general for thin paper set the distance between the scoring wheel is closer For thicker paper set the distance further apart This set up and principle als...

Page 26: ...AND REMEDY Perforating Stripper Perforating stripper eliminates the tendency of paper sticking on the perforating wheel which might cause a jam during the output Install perforating stripper on the hold down roller shaft ...

Page 27: ...n be altered Two or more sheets drawn in together The folding machine has stopped 1 Gap between feed and pressure roller too wide 2 Paper jam the blocking prevention has switched off the folder 1 Narrow gap with setting knob 2 Clear paper jam To restart the machine it has to be switched off and then switched on again Folded sheets slide one inside the other Gap between ejector roller and holdDdown...

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