Gage Bilt GB704SR-8 Installation Manual Download | Manualshive

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GB704SR-8

INSTALLATION TOOL

GAGE BILT

MADE IN U.S.A.

GAGE BILT Inc.

44766 Centre Court (586) 226-1500

Clinton Twp. MI 48038 (586) 226-1505 Fax

e-mail: [email protected] / www.gagebilt.com

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

E-MAIL US FOR A DISTRIBUTOR NEAR YOU.

S/N: 1088 AND ABOVE

PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.

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Summary of Contents for GB704SR-8

Page 1: ... 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 1088 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ... 300 lbs 14 68 kN Noise level 81 5 dB A Vibration Tested No hazards found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB704SR 8 5 Description Maintenance and Hydraulic Thread Preparation 6 Filling and Bleeding 7 Troubleshooting 8 Overhaul Disassembly and Parts Lists 9 11 DEXRON III Oil Safety Data 12 Nose Assembly Selection Chart 13 EU Conformity and Warra...

Page 3: ...rsonal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all t...

Page 4: ...ulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever assembly is released Air pressure is then built up inside of the handle assy causing the valve spo...

Page 5: ...fitting 2 Attach Deflector 200232 to rear of Head Cylinder Assembly 704183 WARNING Rotate deflector away from operator and other persons working in the vicinity 3 Connect air hose with 90 psi 6 2 bar to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing the lever assembly Clean dry air is mandatory WARNING Ensure a...

Page 6: ...egulations WARNING Read MSDS documents for all applicable materials The performance of any tool depends upon good maintenance practices Following these minimal requirements for service and care will extend the life of your tool Only use an air supply set at 90 100 psi 6 2 6 9 bar equipped with a filter regulator to prevent wear The tool will eventually lose some hydraulic oil Keep the hydraulic sy...

Page 7: ...rds plug 704313 Torque button head cap screws A 928 to 40 inch lbs 4 Push piston 704507 full forward Install gasket 704129 o ring S832 and socket head cap screws 400061 400066 on manifold head assy 744306 Assemble head cylinder assembly 704183 to manifold head assy 744306 Apply Loctite 242 to all cap screws and torque socket head cap screws 400061 400066 to 40 inch lbs 5 Remove lever assy 724017 f...

Page 8: ...cked or damaged Hole diameter should be 028 Clear and size or replace 3 NO OPERATION WHEN LEVER ASSEMBLY 724017 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5...

Page 9: ...ns a complete set of o rings back up rings screws washers and gasket It is recommended that this service kit be kept available for spare parts 704214 CATCHER BAG AS SHOWN ABOVE IS SOLD SEPARATELY 704214 STEM CATCHER BAG 704149 PISTON ROD WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704153 BLEEDER BOTTLE 744251 VALVE SPRING INSTALLATION TOOL 744152 VALVE SLEEVE REM...

Page 10: ...to 40 inch lbs to prevent leakage around the gasket 704129 704101 NOSE FITTING A 193 O RING 401086 BACK UP RING 704507 PISTON S829 O RING 200232 DEFLECTOR A 193 O RING A 1118 POLYSEAL 704112 END CAP 704183 HEAD CYLINDER ASSY 400789 O RING 400789 O RING O RING IN POLSYSEAL MUST FACE IN THIS DIRECTION 401816 PLUG 704002 EXTENSION ASSY 403764 O RING 401080 BACK UP RING 204304 SWIVEL ASSEMBLY S832 O R...

Page 11: ... rod assy 744136 through the packing plug 744118 Attach air piston assy 744121 and flexlock nut 400559 torque flexlock nut to 40 inch lbs With the piston rod assy 744136 in the down position fill oil passage on top of handle assy 744129 with automatic transmission oil Dexron III or equivalent when looking at top of handle assy 744129 the oil passage is the hole that has a counterbore for o ring S8...

Page 12: ...nidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible U...

Page 13: ... 5A 715 40OS 1 3 16 6A 704A 16 6A 704 54RA 6A 715 40OS 1 8 32 GS8 704 16 GS8 704 54RA GS8 715 40OS 1 CHERRYMAX CHERRYMAX AB MBC LOCK CREATOR BACR15FR FP BACR15GF GK GAGE BILT CERTIFIES THE GB704 WILL INSTALL THE ABOVE FASTENERS 4 FRONT END EJECTING NOSE ASSEMBLY NOTE THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE 1 715 SERIES NOSE ASSEMBLIES REQUIRE 704001 ADAPTER 2 INSTALLS...

Page 14: ...ranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATIONLOCTI...

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