Gage Bilt GB703SHVTPTS Original Instructions Manual Download

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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

MAIL US FOR A DISTRIBUTOR NEAR YOU.

GB703SHVTPTS

INSTALLATION TOOL

ORIGINAL INSTRUCTIONS

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226

1500 Fax: +1 (586) 226

1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

Summary of Contents for GB703SHVTPTS

Page 1: ...WIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703SHVTPTS INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...ions 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB703SHVTPTS 8 How to use the GB703SHVTPTS 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data 19 Nose Assembly Selection Chart and Accessories 20 24 ...

Page 3: ...ubsequent user in repair ing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any re jections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ...

Page 4: ...e entire split handle installation tool weighs 7 1 4 lbs 3 29 kg It has a 780 19 8 mm fastener setting stroke The GB703SHVTPTS split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing maximum efficiency At 90 psi 6 2 bar of air pressure the GB703SHVTPTS does not exceed 81 5 dB A and consumes 30 SCF cycle 8 50 L cycle The GB703SHVTPTS comes ...

Page 5: ...PTION OF FUNCTIONS Actuator Head Cylinder Assembly Handle Assembly Air Inlet Air Line Return Hydraulic Hose Pull Nose Assembly Pintail Evacuation Tube Image may not reflect actual tool Vacuum Flow_Speed Control valve Bleed Screw Bleed Screw Handle Assembly ...

Page 6: ...d 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfor...

Page 7: ...front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever is released Air pressure is then built up inside of the handle assembly causing the valve spool assembly to return ...

Page 8: ...r non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequa...

Page 9: ... a hazard if damaged by the tool WARNING Do not actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from operator other persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNI...

Page 10: ...ad preparation below Cycle the tool several times to assure there are no leaks during use Keep hydraulic system free of dirt Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basis All Screwed End Caps B...

Page 11: ...o the top Set head cylinder assembly 703113 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 402482 and stat o seal S572 from manifold handle 744303 hole 4 and bleeder hole on head cylinder assembly 703113 Connect fill bottle 745263 to manifold handle 744303 hole marked 4 7 In one continuous squeeze force oil into manifold handle 744303 until oil star...

Page 12: ...cle tool ten times and check stroke of 780 19 8 mm using instructions a thru c and diagram below We recommend using dial calipers a With the lever 704345 released check dimension A b Holding lever 704345 check dimension B c Subtract dimension B from dimension A If stroke is not consistent within 1 64 396 mm repeat bleeding procedure until stroke met For your consideration Gage Bilt offers a depth ...

Page 13: ...51 is recommended b Check o rings on valve sleeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose from the tool and disassemble Replace worn or broken parts Clean the surface the jaws ride on ...

Page 14: ...nnel trained on Gage Bilt procedures WARNING Disconnect tool from its power source before performing overhaul Severe personal injury may occur if power source is not disconnected WARNING Excessive contact with hydraulic oil and lubricants must be avoided See safety data sheet documents for all applicable materials WARNING When operating repairing or overhauling tool wear approved eye protection Do...

Page 15: ...intail evacuation tube from tool 3 Using a 5 8 wrench or an adjustable wrench loosen and remove the actuator assembly air 704130 from the adapter 704325 as shown above INSTALLING ACTUATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 After replacing o ring on the actuator assembly air 704130 insert the actuator assembly air 704130 into the ...

Page 16: ...er removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 743131 To reassemble the handle assembly 744129 1 Reverse the...

Page 17: ...17 11 21 REV 5 22 GB703SHVTPTS INSTALLATION TOOL PARTS LIST ...

Page 18: ...18 11 21 REV 5 22 GB703SHVTPTS INSTALLATION TOOL PARTS LIST ...

Page 19: ...en this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non c...

Page 20: ...ERS BY PURCHASING NOSE TIP AND 2 NOSE ASSEMBLIES WITH A 743 DESIGNATION I E 8Z 743 24VPSA MUST BE ORDERED AS COMPLETE NOSE ASSEMBLY 3 ALUMINUM RIVET STEEL MANDREL ONLY 100 PSI REQUIRED FOR ALL 1 4 STEEL RIVETS 4 1 4 ALUMINUM ONLY 5 NOSE ASSEMBLIES WITH A 734 DESIGNATION I E PH6 734 20VPSA ARE FOR SERRATED STEM RIVETS ONLY IF YOU ARE PULlING BOTH SMOOTH AND SERRATED STEM RIVETS YOU MUST ORDER THE N...

Page 21: ...w Order GB703 series installation tools fastener specific by adding the appropriate suffix see selection chart Standard SH tools are equipped with 8ft 2 4 m hydraulic hose assemblies Standard SR tools are equipped with 3ft 91 m hydraulic hose assemblies For all other hydraulic hose assembly length requirements contact GAGE BILT V DESIGNATION PINTAIL COLLECTION BOTTLE VT DESIGNATION PINTAIL EVACUAT...

Page 22: ...actual gage Alternative Styles Cont Sold Separately GB703SH Stroke 780 19 8 mm Hand held weight 2 00 lbs 9 kg Entire tool weight 7 25 lbs 3 3 kg Pull load 2 200 9 8 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB703 Stroke 780 19 8 mm Hand held weight 4 50 lbs 2 kg Entire tool weight 4 50 lbs 2kg Pull load 2 200 9 8 kN GB703SR Stroke 780 19 8 mm Hand held ...

Page 23: ...23 11 21 REV 5 22 GB703SHVTPTS INSTALLATION TOOL This page intentionally left blank ...

Page 24: ...OF HENKEL CORPORATION TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES INC VIBRA TITE IS A REGISTERED TRADEMARK OF OAKLAND CORPORATION Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Riveter Kits Available Sold Separately Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately...

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