FY-TECH FY-91G Owner'S Manual Download | Manualshive

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Owner’s Manual

FY-91G

The

equipment

is

approved

by

a

number

of

car

manufacturers(China)

1
2
3
...
»

Summary of Contents for FY-91G

Page 1: ...Owner s Manual FY 91G The equipment is approved by a number of car manufacturers China ...

Page 2: ...tallation 4 Selecting a Location 5 Connecting Input Power 5 Operation 1 Controls 2 Welding Gun and Adaptors 3 Various Operations a Washer Welding b Triangle Washer Welding c Carbon Rod Heating d Wave Form Wire Welding e Cupules 6 Maintenance 1 Exploded View 2 Troubleshooting 7 Electrical Diagram 8 Packing List 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Contents ...

Page 3: ... near plasma arc cutting operations Overuse can cause overheating Allow cooling period follow rated duty cycle before starting to weld again Electric shock can kill 1 Do not touch live electrical parts 2 Wear dry hole free insulating gloves and body protection 3 Do not wrap electrical cable around your body 4 Ground the workpiece with a good electr ical ground Eye protection for welding Current le...

Page 4: ...eres Volts IP X I1max I1eff 1 Rated maximum supply current Maximum effective supply current Degree of protection Single phase Duty cycle Direct current Constant crrent Temperature V S I O Suitable for some hazardous locations Voltage input Low air pressure light On Off Protective earth Ground Input Adjust air gas pressure Percent Increase Line connection Loose shield cup Automatic Manual Page 2 Do...

Page 5: ...atic vacuum cupule NO F001 Claw puller NO F004 Carbon Cod NO F007 Stud NO F016 Manual cupule NO F019 Back wheel NO F022 Spot welding electrode tip NO F008 Washer adaptor NO F011 Front part of puller NO F014 Washer NO F017 Welding gun NO F020 Pull hammer NO F002 Hook NO F005 Vertical spot welding pull hammer NO F003 Wriggle NO F006 Carbon rod adaptor NO F009 Electrode holder NO F012 Triangle wasler...

Page 6: ...ltage Page 4 Triangle washer welding Washer welding Stud welding Sheet metal flattening Carbon rod heating Image Description Time s Power consumption KVA welding thickness Waveform wire welding 0 9 1 5 1 0 2 0 0 5 0 7 0 5 0 7 0 99 0 4 0 8 FFF FFF FFF FFF FFF 0 7 0 9 0 6 1 2 0 6 1 2 0 6 1 2 0 6 1 2 0 6 1 2 0 6 1 2 220V 50 60Hz Stepless 620 450 980 mm 5400A 55A Continuity 80kg AC1V 10V Carbon rod he...

Page 7: ...rated load without overheating If unit overheat output stops and cooling fan runs Wait fif teen minutes for unit to cool Reduce amperage or duty cycle be fore welding Page 5 Overheating Stop working Wait fifteen minutes for unit to cool Reduce amperage or reduce duty cycle Weld again 0 15 A ...

Page 8: ...eck the supplied of accessories according to packing list that attached to this manual 3 Properly install this equipment as following diagram Inspect the unit for any problems If so contact your local distributor or service agency To locate a distributor or service agency Page 6 ...

Page 9: ... unit 2 Determine input power cord length according to its actual operation requirement Make sure that the supply cable is at 2 least 6mm in diameter 3 Do not move or operate unit where it could tip 4 Use cart or unit handle to move unit Do not pull the cords to move unit ...

Page 10: ...ut device and place switch in the on position 4 Page 8 3 2 L1 L2 1 1 The power supply must have a ground connection The welder must also be connected to circuit breaker The power supply must have a ground connection The welder must also be connected to circuit breaker Power connection and installation must meet all National and Local standards Circuit breaker must be installed Only qualified perso...

Page 11: ... 4 6 8 9 7 5 2 REMARK The programs G H I J cannot be used in Automatic Weld Weld Time cannot be set to FF Full In Automatic Weld welding automatically without triggering Pressing the two buttons Weld Time Up and Weld Program Selection at the same to resume to default setting Pressing the two buttons Weld Power Up and Manual Automatic Selection at the same time for switching English and Chinese Wel...

Page 12: ...wire into the welded washers 1 Weld 2 washers on metal workpiece as close to welding area as possible 3 Located the holder on the welded washers 1 Electrode holder Carbo Rod Shrinking OT Washer Welding Washer Welding Stud Welding Single sided Welding Wave form Wire Welding Pulling Spot Hammer Connection of negative wire 2 Trigger ...

Page 13: ...ontinuing another operation is available after this procedure finished if not please shut off the main power supply and switch off the unit F017 F011 F020 a Washer Welding Set correct time Set correct amperage Approximately a 90 angle to the dent Put on pressure and press trigger 3 Operation Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as...

Page 14: ...e workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Triangle washer welding can replace washer welding It can pull out the dent directly after welded 4 Continuing another operation is available after this procedure finished If not please shut off the main power supply a...

Page 15: ...t correct time Remark 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is available after this procedure finished If not please shut off the main power supply and switch off the unit Co...

Page 16: ...g to the workpiece thickness 3 Continuing another operation is available after this procedure finished If not please shut off the main power supply and switch off the unit Wriggle Form Wire Welding Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible Connect hook puller with pull hammer Hook wave form wire and slide the hammer to pull...

Page 17: ... in to lock the cupule on the dent 3 Slide the hammer to opposite direction to pull the dent out Pneumatic vacuum cupule 1 Connect gas air supply with the adaptor of cupule 2 Open the valve sticking cupule to the dent 3 Slide the hammer to opposite direction pull the dent out 4 Cupule falls off when close the valve ...

Page 18: ...Maintenance Page 16 1 Exploded view Circuit board Control transformer Control silicon Main transformer Left side view Control transformer Control silicon Main transformer Circuit board Right side view ...

Page 19: ...not meet the requirement 4 Ground clamp bad contact 1 Increase amperage setting 2 Increase time setting 3 Replace input power cord 4 Change ground clamp location Piercing workpiece 1 output amperage too high 2 Weld time too long 3 Bad contact of electrode tip or washer with workpiece 1 Reduce amperage setting 2 Rrduce weld time 3 Remove coating from material reduce added pressure Carbon rod workin...

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