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Amilo Pro V2040

Service Guide

PART NO.: 49.46I01.001 PRINTED IN TAIWAN

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Summary of Contents for AMILO Pro V2040

Page 1: ...Amilo Pro V2040 Service Guide PART NO 49 46I01 001 PRINTED IN TAIWAN ...

Page 2: ...II Revision History Please refer to the table below for the updates made on Amilo Pro V2040 service guide Date Chapter Updates ...

Page 3: ...r expressed or implied with respect to the contents hereof and specifically disclaims any warranties of merchantability or fitness for any particular purpose Any Wistron Incorporated software described in this manual is sold or licensed as is Should the programs prove defective following their purchase the buyer and not Wistron Incorporated its distributor or its dealer assumes the entire cost of ...

Page 4: ... bits and pieces of additional information related to the current topic WARNING Alerts you to any damage that might result from doing or not doing specific actions CAUTION Gives precautionary measures to avoid possible hardware or software problems IMPORTANT Reminds you to do specific actions relevant to the accomplishment of procedures ...

Page 5: ...OT be covered in this generic service guide In such cases please contact your regional offices or the responsible personnel channel to provide you with further technical details 2 Please note WHEN ORDERING FRU PARTS that you should check the most up to date information available on your regional web or channel If for whatever reason a part number change is made it will not be noted in the printed ...

Page 6: ...VI ...

Page 7: ...ist grounding strap and conductive mat for preventing electrostatic discharge T Flat screwdriver T Phillips screwdriver T Hex screwdriver T Plastic flat screwdriver NOTE The screws for the different components vary in size During the disassembly process group the screws with the corresponding components to avoid mismatch when putting back the components Chapter 1 Machine Disassembly and Replacemen...

Page 8: ...You Begin Before proceeding with the disassembly procedure make sure that you do the following 1 Turn off the power to the system and all peripherals 2 Unplug the AC adapter and all power and signal cables from the system 3 Remove the battery pack ...

Page 9: ... I x 1 J x1 Start E x 2 A x 1 Hard Disk Drive Cover Hard Disk Drive Bracket Hard Disk Drive Hard Disk Drive Module A x 2 F x 4 A x 8 Lower Cover Thermal Module CPU Modem Board Optical Disk Drive B x 1 D x 1 Optical Disk Drive Module Optical Bracket C x 4 G x 2 B x 2 Middle Cover C x 1 A x 1 DIMM Plate DIMM Keyboard B x 15 C x 1 A x 1 Upper Case D x 4 Touch Pad Bracket Touch Pad Board D x 4 Touch P...

Page 10: ...M2 5XL5 Silver H SCREW M2XL2 Silver I SCREW M2XL6 Silver J SCREW NUT M2 5XL2 5 Silver D x 4 D x 4 G x 3 G x 1 Inverter Board G x 1 Inverter Board LCD Module B x 2 Right Hinge B x 2 Right Hinge LCD FPC Cable LCD Assembly LCD Panel D x 2 Main Antenna D x 2 Aux Antenna D x 2 Aux Antenna B x 2 LCD Bezel B x 2 LCD Bezel B x 2 Left Hinge B x 2 Left Hinge Left LCD Bracket Right LCD Bracket LCD ...

Page 11: ...5 Removing the Battery 1 Unlock the battery lock knob 2 Release the battery latch knobs and remove the battery module from the main unit ...

Page 12: ...6 Amilo Pro V2040 Removing the Lower Cover 1 See Removing the Battery on page 5 2 Removing the eight screws to remove the lower cover Step Size Quantity Color Torque 1 8 M2 x L4 8 Black 1 2 kgf cm ...

Page 13: ...emoving the Battery on page 5 2 See Removing the Lower Cover on page 6 3 Remove the two screws to detach the modem board 4 Disconnect the modem cable to remove the modem board Step Size Quantity Color Torque 1 M2 x L4 2 Black 1 2 kgf cm ...

Page 14: ...ving the Battery on page 5 2 See Removing the Lower Cover on page 6 3 Remove the gasket from the wireless LAN board 4 Disconnect the main antenna RF cable and aux antenna RF cable 5 Release the latches on both sides of the socket to detach the wireless LAN board ...

Page 15: ...ermal module NOTE Follow the steps indicated above to secure the screws on CPU thermal module when reinstalling 4 Release the CPU socket by turning the screw counterclockwise then remove the CPU CAUTION When attaching the CPU back locate PIN1 at the corner of the socket as shown Step Size Quantity Color Torque 1 4 CPU SPRING 4 Silver 3 kgf cm ...

Page 16: ...rd disk drive module out and lift it up to remove it Removing the Hard Disk Drive 1 See Removing the Battery on page 5 2 See Removing the Hard Disk Drive Module on page 10 3 Remove the two screws and then push the hard disk drive out to remove it from the chassis Step Size Quantity Color Torque 1 M2 x L4 1 Black 1 2 kgf cm Step Size Quantity Color Torque 1 M3 x L4 2 Silver 3 kgf cm ...

Page 17: ...11 Removing the Middle Cover 1 See Removing the Battery on page 5 2 Release latches to remove the middle cover as shown ...

Page 18: ...board 1 See Removing the Battery on page 5 2 See Removing the Middle Cover on page 11 3 Release the latches to detach the keyboard as shown and then turn it over 4 Release the latch to disconnect the keyboard cable to remove the keyboard ...

Page 19: ...cal disk drive out as shown and pull it out to remove it Removing the Optical Disk Drive 1 See Removing the Battery on page 5 2 See Removing the Middle Cover on page 11 3 See Removing the Keyboard on page 12 4 See Removing the Optical Disk Drive Module on page 13 5 Remove the one screw to remove the optical bracket Step Size Quantity Color Torque 1 M2 5 x L6 1 Black 3 kgf cm Step Size Quantity Col...

Page 20: ...le Cover on page 11 3 See Removing the Keyboard on page 12 4 Remove the two screws to remove the DIMM plate NOTE When installing insert the DIMM plate to the upper case to make sure the DIMM plate is installed well Step Size Quantity Color Torque 1 M2 x L4 1 Black 1 2 kgf cm 2 M2 5 x L8 1 Silver 3 kgf cm ...

Page 21: ... See Removing the Battery on page 5 2 See Removing the Middle Cover on page 11 3 See Removing the Keyboard on page 12 4 See Removing the DIMM Plate on page 14 5 Release the latches on both sides of the DIMM socket to detach the DIMM ...

Page 22: ...oving the Battery on page 5 2 See Removing the Middle Cover on page 11 3 See Removing the Keyboard on page 12 4 Disconnect the RTC cable to remove the RTC battery CAUTION Make sure the RTC battery is reinstalled immediately to prevent CMOS from resetting ...

Page 23: ...s 4 See Removing the Middle Cover on page 11 5 See Removing the Keyboard on page 12 6 Pull out the RF cables and release the EMI cloth to release the cables from the latches NOTE While reinstalling arrange the RF cables well as shown 7 Remove the two screws to disconnect the LCD cable 8 Remove the four screws as shown Step Size Quantity Color Torque 1 M2 5 x L8 2 Silver 3 kgf cm ...

Page 24: ... See Removing the Battery on page 5 2 See Removing the Wireless LAN Board on page 8 to disconnect the RF cables 3 See Removing the Middle Cover on page 11 4 See Removing the Keyboard on page 12 Step Size Quantity Color Torque 1 M2 5 x L8 2 Black 3 kgf cm 2 M2 5 x L5 2 Silver 3 kgf cm Step Size Quantity Color Torque 1 M2 5 x L6 2 Black 3 kgf cm ...

Page 25: ...Removing the Inverter Board 1 See Removing the Battery on page 5 2 See Removing the Wireless LAN Board on page 8 to disconnect the RF cables 3 See Removing the Middle Cover on page 11 4 See Removing the Keyboard on page 12 5 See Removing the LCD Module on page 17 6 See Removing the LCD Bezel on page 18 Step Size Quantity Color Torque 1 3 M2 5 x L5 3 Silver 3 kgf cm 4 5 M2 5 x L6 2 Black 3 kgf cm ...

Page 26: ...e Battery on page 5 2 See Removing the Wireless LAN Board on page 8 to disconnect the RF cables 3 See Removing the Middle Cover on page 11 4 See Removing the Keyboard on page 12 5 See Removing the LCD Module on page 17 6 See Removing the LCD Bezel on page 18 7 Remove the two screws to remove the left hinge Step Size Quantity Color Torque 1 M2 5 x L5 1 Silver 3 kgf cm ...

Page 27: ...ing the LCD Bezel on page 18 7 See Removing the Inverter Board on page 19 8 See Removing the Hinge on page 20 9 Remove the LCD carefully Removing the LCD Bracket 1 See Removing the Battery on page 5 2 See Removing the Wireless LAN Board on page 8 to disconnect the RF cables 3 See Removing the Middle Cover on page 11 4 See Removing the Keyboard on page 12 5 See Removing the LCD Module on page 17 St...

Page 28: ...e 5 2 See Removing the Wireless LAN Board on page 8 to disconnect the RF cables 3 See Removing the Middle Cover on page 11 4 See Removing the Keyboard on page 12 5 See Removing the LCD Module on page 17 6 See Removing the LCD Bezel on page 18 7 See Removing the Inverter Board on page 19 8 See Removing the Hinge on page 20 9 See Removing the LCD on page 21 10 Remove the tape as shown and then disco...

Page 29: ... 17 6 See Removing the LCD Bezel on page 18 7 See Removing the Inverter Board on page 19 8 See Removing the Hinge on page 20 9 See Removing the LCD on page 21 10 Remove the two screws as shown and release the RF cable to remove the main antenna NOTE When installing make sure to route the RF cable well as shown 11 Remove the two screws as shown and release the RF cable to remove the aux antenna Ste...

Page 30: ...24 Amilo Pro V2040 NOTE When installing make sure to route the RF cable well as shown Step Size Quantity Color Torque 1 M2 x L3 2 Silver 1 6 kgf cm ...

Page 31: ...rd on page 12 4 See Removing the LCD Module on page 17 5 Release the latch and disconnect the touch pad cable 6 Disconnect the cover switch cable 7 Remove the two screws as shown 8 Remove the fifteen screws from the bottom of the unit as shown Step Size Quantity Color Torque 1 M2 x L4 1 Black 1 2 kgf cm 2 M2 5 x L8 1 Silver 3 kgf cm ...

Page 32: ... reinstalling 9 Release the latches as shown 10 Remove the upper case Removing the Touch Pad Bracket 1 See Removing the Battery on page 5 2 See Removing the Middle Cover on page 11 3 See Removing the Keyboard on page 12 Step Size Quantity Color Torque 1 15 M2 5 x L6 15 Black 3 kgf cm ...

Page 33: ...cket to remove it 8 Remove the five pieces of EMI cloth 9 Release the latches to remove the touch pad bracket as shown NOTE The adhesive between the touch pad bracket and the upper case would make the removal difficult NOTE While reinstalling make sure the touch pad bracket is installed well with the latches as shown Step Size Quantity Color Torque 1 M2 x L3 4 Silver 1 6 kgf cm ...

Page 34: ...er on page 11 3 See Removing the Keyboard on page 12 4 See Removing the LCD Module on page 17 5 See Removing the Upper Case on page 25 6 See Removing the Touch Pad Bracket on page 26 7 Remove the touch pad board NOTE The adhesive between the touch pad bracket and the touch pad board would make the removal difficult ...

Page 35: ...tical Disk Drive Module on page 13 6 See Removing the LCD Module on page 17 7 See Removing the Upper Case on page 25 8 Disconnect the left speaker cable remove the tape and disconnect the right speaker cable CAUTION While reassembling be careful not to route the right speaker cable on the chip beside 9 Remove the one screw 10 Remove the main board carefully Step Size Quantity Color Torque 1 M2 5 x...

Page 36: ... Module on page 13 6 See Removing the LCD Module on page 17 7 See Removing the Upper Case on page 25 8 See Removing the Main Board on page 29 9 Remove the three screws and one screw nut and remove the acetic acid tape 10 Remove the other one screw as shown and remove the acetic acid tape 11 Disconnect the FAN cable and remove the FAN Step Size Quantity Color Torque 1 2 M2 x L4 2 Black 1 2 kgf cm 3...

Page 37: ... Optical Disk Drive Module on page 13 6 See Removing the LCD Module on page 17 7 See Removing the Upper Case on page 25 8 See Removing the Main Board on page 29 9 Remove the one screw to remove remove the left speaker 10 Remove the one screw 11 Release the right speaker cable from the latch Step Size Quantity Color Torque 1 M2 5 x L5 1 Silver 3 kgf cm Step Size Quantity Color Torque 1 M2 5 x L5 1 ...

Page 38: ...40 12 Release the knob latch on the bottom side of the upper case to release the right speaker cable from the upper case to remove the right speaker NOTE While reinstalling arrange the right speaker cable well as shown ...

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