Fronius FK 6000 Operating Instructions And Spare Parts List Download

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Perfect Welding

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42,0426,0018,EN 008-29032018

FK 6000
FK 6000 Pipe
FK 6000 - 400 V

Operating Instructions
Spare parts list

Cooling unit

Summary of Contents for FK 6000

Page 1: ... Perfect Charging Perfect Welding Solar Energy 42 0426 0018 EN 008 29032018 FK 6000 FK 6000 Pipe FK 6000 400 V Operating Instructions Spare parts list Cooling unit EN ...

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Page 3: ... essential prerequisites for excellent results Explanation of safety symbols If you see any of the symbols depicted in the Safety rules chapter special care is re quired DANGER Indicates immediate and real danger If it is not avoided death or se rious injury will result WARNING Indicates a potentially dangerous situation Death or serious injury may result if appropriate precautions are not taken C...

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Page 5: ... Data protection 17 Copyright 18 General 19 Appliance concept 19 Areas of utilisation 19 Information about the coolant 19 Custom versions 19 Control elements and connections 21 Safety 21 Front 21 Rear 21 Possible configurations 22 Safety 22 Standard configuration using interconnecting hosepack or connection hoses 22 Connecting in series using interconnecting hosepack 23 Connecting in series using ...

Page 6: ...1 Every 2 months 31 Every 6 months 31 Every 12 months 31 Applicability of the General Terms of Delivery and Payment 31 Disposal 31 Troubleshooting 32 Safety 32 Troubleshooting 32 Technical data 34 General remarks 34 FK 6000 34 FK 6000 Pipe 35 FK 6000 400 V 36 Appendix 37 Spare parts list FK 6000 38 ...

Page 7: ...ot be covered pasted or painted over For the location of the safety and danger notices on the device refer to the section headed General in the operating instructions for the device Before switching on the device rectify any faults that could compromise safe ty This is for your personal safety The device is to be used exclusively for its intended purpose The device is intended solely for the weldi...

Page 8: ...natures are trained to produce the required results Checks must be carried out at regular intervals to ensure that operators are working in a safety conscious manner Before using the device all persons instructed to do so undertake to observe the basic instructions regarding safety at work and accident prevention to read these operating instructions especially the Safety rules section and sign to ...

Page 9: ...ith suitable gloves electrically insulated and providing protection against heat Wear ear protection to reduce the harmful effects of noise and to prevent injury Keep all persons especially children out of the working area while any devic es are in operation or welding is in progress If however there are people in the vicinity Make them aware of all the dangers risk of dazzling by the arc injury f...

Page 10: ...rs degreasers etc The relevant material safety data sheets and manufacturer s specifications for the listed components should therefore be studied carefully Flammable vapours e g solvent fumes should be kept away from the arc s radiation area Flying sparks may cause fires or explosions Never weld close to flammable materials Flammable materials must be at least 11 metres 36 ft 1 07 in away from th...

Page 11: ... elec trodes at the same time may be fatal under certain circumstances Arrange for the mains cable to be checked regularly by a qualified electrician to ensure the ground conductor is functioning properly The device must only be operated on a mains supply with a ground conductor and a socket with a ground conductor contact Operating the device on a grid without a ground conductor and in a socket w...

Page 12: ...device complies with the standard limit values for emissions it may affect the application area for which it was designed e g when there is sensitive equipment at the same location or if the site where the device is installed is close to either radio or television receivers If this is the case then the operator is obliged to take appropriate action to rec tify the situation Check and evaluate the ...

Page 13: ... the welding torch poses a high risk of injury piercing of the hand injuries to the face and eyes etc Therefore always keep the welding torch away from the body devices with wire feed unit and wear suitable protective goggles Never touch the workpiece during or after welding risk of burns Slag can jump off cooling workpieces The specified protective equipment must therefore also be worn when rewor...

Page 14: ...er for the shielding gas connection using suitable Tef lon tape The following requirements with regard to shielding gas quality must be met if the welding system is to operate in a correct and safe manner Size of solid matter particles 40 μm Pressure dew point 20 C Max oil content 25 mg m Filters must be used if necessary NOTE There is an increased risk of soiling if ring mains are being used Shie...

Page 15: ...vel surface such that it remains stable The maximum permissible tilt angle is 10 Special regulations apply in rooms at risk of fire or explosion Observe relevant national and international regulations Use internal directives and checks to ensure that the workplace environment is always clean and clearly laid out Only set up and operate the device in accordance with the degree of protec tion shown ...

Page 16: ...r accepts no liability for damage resulting from use of other system components or a different coolant In addition all warranty claims will be forfeited Cooling Liquid FCL 10 20 does not ignite The ethanol based coolant can ig nite under certain conditions Transport the coolant only in its original sealed containers and keep well away from any sources of ignition Used coolant must be disposed of p...

Page 17: ... Equipment and its im plementation as national law electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling fa cility Any device that you no longer require must either be returned to your dealer or given to one of the approved collection and recycling facilities in your area Ignoring this European Directive may have potentially ad...

Page 18: ...t the time of printing We reserve the right to make changes The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the pur chaser If you have any suggestions for improvement or can point out any mistakes that you have found in the instructions we will be most grateful for your comments ...

Page 19: ...d of the power range Informationabout the coolant Only use coolant available from the manufacturer Do not mix different coolants When changing the coolant ensure to change all of it When switching from ethanol based coolant to FCL 10 coolant Change Kit FCL10 must be used and the instructions provided must be followed Custom versions FK 6000 Pipe The FK 6000 Pipe cooling unit is a special version o...

Page 20: ...tages 110 230 400 440 460 V NOTE Only fill or top up the reservoir of the FK 6000 Pipe cooling unit with orig inal Fronius Pipe coolant Due to their electrical conductivity and inadequate ma terial compatibility and to the high thermal stresses encountered in this application all other antifreeze agents are unsuitable for use here ...

Page 21: ...on socket 8 Mains switch 9 Mains cable mains cable lead through Rear 10 Coolant forward flow connector blue 11 Water filter 12 Coolant return flow connector red WARNING Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described until you have thoroughly read and understood the following documents these operating instructions all the operating instruc...

Page 22: ...es in parallel power sharing plasma applications Standard configuration using interconnecting hosepack or connection hoses WARNING An electric shock can be fatal If the unit is plugged into the mains electricity supply during installation there is a high risk of very serious injury and damage Only carry out any work on the unit if the mains switch is in the O position and the unit is unplugged fro...

Page 23: ...iguration should be used for TimeTwin Digital applications where the wirefeeders are placed near the power sourc es Alternatively a series connection is also possible using connection hoses Connecting in series using interconnecting hosepack 1 Double quick acting coupler ...

Page 24: ...configuration should be used for TimeTwin Digital applications where the wirefeeders are placed near the power sourc es Alternatively a series connection is also possible using connection hoses Connecting in series using connection hoses 1 Connecting lead ...

Page 25: ... around the device Dust Ensure that no metallic dust for example from grinding work is sucked into the system by the fan Outdoor operation The device can be set up and operated outdoors in accordance with IP23 degree of pro tection Avoid direct wetting e g from rain WARNING Operating the equipment incorrectly can cause serious injury and damage Do not use the functions described until you have tho...

Page 26: ... po sition Unplug or otherwise disconnect the unit from the mains power supply Open the housing Connect the phase conductor L1 to the appropriate terminal for your mains voltage Check that all cables are fixed firmly Close the housing Cross out the mains voltage originally entered on the rating plate and in the empty box enter the mains voltage that you have just set NOTE Inadequately dimensioned ...

Page 27: ...ug or otherwise disconnect the unit from the mains power supply Open the housing Connect the phase conductor L1 to the appropriate terminal for your mains voltage Check that all cables are fixed firmly Close the housing Cross out the mains voltage originally entered on the rating plate and in the empty box enter the mains voltage that you have just set 1 2 3 4 5 6 7 ...

Page 28: ...h coolant Screw the cap back on again the cooling unit is now ready for operation Purge cooling unit Purge the cooling unit after the first filling if there is no coolant circulation although the cooling pump works Purge cooling unit Plug in mains plug or connect power supply Switch mains switch in position I the cooling unit is ready for operation Shift back safety ring on the plug type connectio...

Page 29: ...ured If necessary deairate coolant circula tion Changing the welding torch NOTE During welding check coolant flow at regular intervals a proper return flow must be visible in the filler neck 2 3 CAUTION Excess pressure will damage the cooling unit Before blowing out the welding torch with compressed air undo the screw cap on the fill nozzle ...

Page 30: ...NING An electric shock can be fatal Before opening up the machine switch it off unplug it from the mains and put up a clearly legible and easy to un derstand warning sign to stop anybody inadvertently switching the machine back on again The casing screws are a suitable protective conductor connection for grounding the casing The screws must not be replaced by other screws without reliable protecti...

Page 31: ...sed coolant correctly Applicability of the General Terms of Delivery and Payment With respect to cooling units the warranty provisions of the General Terms of Delivery and Payment referred to in the pricelist shall only apply where the following conditions are ful filled max 8 operating hours per day single shift operation only Fronius coolant may be used the unit is given regular maintenance and ...

Page 32: ...ooling capacity too low Cause Fan defective Remedy Replace fan Cause Cooling pump defective Remedy Replace coolant pump Cause Cooler contaminated Remedy Clean cooler with dry compressed air Cause Cooling capacity of cooling unit too low Remedy Use cooling unit with higher cooling capacity WARNING An electric shock can be fatal Before opening up the unit Shift the mains switch into the O position U...

Page 33: ...33 EN High operating noise level Cause Coolant level too low Remedy Refill coolant Cause Cooling pump defective Remedy Replace coolant pump ...

Page 34: ...5 C 13 F to 131 F Operating temperature 10 C to 40 C 14 F to 104 F Mains voltage auto transformer 230 V Mains voltage tolerance 10 Mains frequency 50 60 Hz Fuse slow blow Mains supply fuse Coolant pump fuse 3 15 A 1 6 A Current input 1 5 A Cooling power as per IEC 60974 2 Q 1 l min 25 C 77 F Q 1 l min 40 C 104 F Q max 25 C 77 F Q max 40 C 104 F 1770 W 1120 W 3000 W 2000 W Max supply rate Qmax 5 l ...

Page 35: ... capacity to IEC 60974 2 Q 1 l min 25 C 77 F Q 1 l min 40 C 104 F Q max 25 C 77 F Q max 40 C 104 F 1770 W 1120 W 3000 W 2000 W Max delivery rate Qmax 5 l min 10 71 cfh Max pump pressure 4 2 bar 60 89 psi Maximum rise approx 35 m 114 ft 10 in Pump magnetically coupled pump Switching point of rate of flow watchdog Option 0 8 l min 0 21 gal min Water filter 100 micrometre CrNi sieve Coolant volume 9 ...

Page 36: ...Cooling capacity to IEC 60974 2 Q 1 l min 25 C 77 F Q 1 l min 40 C 104 F Q max 25 C 77 F Q max 40 C 104 F 1770 W 1120 W 3000 W 2000 W Max delivery rate Qmax 5 l min 10 71 cfh Max pump pressure 4 2 bar 60 89 psi Maximum rise approx 35 m 114 ft 10 in Pump magnetically coupled pump Switching point of rate of flow watchdog Option 0 8 l min 0 21 gal min Water filter 100 micrometre CrNi sieve Coolant vo...

Page 37: ...Appendix ...

Page 38: ...38 Spare parts list FK 6000 3LSH 9 6SHFLI WKH OHQJWK UHTXLUHG 0 3LSH 3LSH 9 3LSH 9 9 ...

Page 39: ...39 3LSH 3LSH 3LSH 3LSH 6SHFLI WKH OHQJWK UHTXLUHG ORZ FRQWUROOHU ZLWK ZDWHU ILOWHU 3LSH 3LSH ...

Page 40: ... 1 A 4600 Wels Austria Tel 43 0 7242 241 0 Fax 43 0 7242 241 3940 E Mail sales fronius com www fronius com www fronius com addresses Under http www fronius com addresses you will find all addresses of our Sales service partners and Locations ...

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