Frigomat Taylor C119 06 Series Operatinginstructions And Maintenance Download

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MANTECATORI ORIZZONTALI ELETTRONICI

ELECTRONIC HORIZONTAL BATCH FREEZER

MANUALE D’USO

MANUTENZIONE

OPERATING INSTRUCTION

AND MAINTENANCE

Serie-Series-Série-Serie

C119 06
C122 03

Summary of Contents for Taylor C119 06 Series

Page 1: ...MANTECATORI ORIZZONTALI ELETTRONICI ELECTRONIC HORIZONTAL BATCH FREEZER MANUALE D USO E MANUTENZIONE OPERATING INSTRUCTION AND MAINTENANCE Serie Series Série Serie C119 06 C122 03 ...

Page 2: ...or health death and medium and long term permanent damage Failure to comply with this signal can cause very serious risks for heath death and medium and long term permanent damage Failure to comply with this signal can cause injuries or damage to the machine Comply with these warnings for your machine to work properly and or to be serviced correctly The machine can perform at best only through car...

Page 3: ...tion operation adjustments and routine maintenance TAYLOR reserves the right to carry out the modifications it deems necessary to improve its product or the technical manual without prior warning inserting the variations in the subsequent editions Total and or partial reproduction adaptation or translations of this manual without prior written consent by TAYLOR S r l is prohibited The machine is c...

Page 4: ... Controls 14 6 3 Slush and ice cream production 16 6 3 1 Automatic cycle 17 6 3 2 Automatic hard cycle 18 6 3 3 Semi automatic cycle with consistency control 19 6 3 4 Semi automatic cycle with time control 21 6 3 5 Slush program 23 6 3 6 Coffee slush program 25 6 4 Extraction 27 7 MAINTENANCE 28 7 1 Routine maintenance 28 7 2 Extraordinary maintenance 33 8 INSTRUCTIONS FOR IDENTIFYING FAILURES 36 ...

Page 5: ...he appliance has been unpacked the packaging must be kept in a dry place out of the reach of children If stored properly it can be reused if the machine is moved 1 2 DIMENSIONS AND WEIGHTS OF PACKAGED MACHINES MODEL CRATE BOX PALLET MEASUREMENTS CM WEIGHT N G KG MEASUREMENTS CM WEIGHT N G KG C119 85 5X52X144 170 240 85 5X52X144 170 220 C122 90X52X93 130 195 90X52X93 130 175 1 3 INDICATIONS FOR DEC...

Page 6: ...ates the points where the lifting hooks must be placed to carry out this operation safely Use a Phillips screwdriver to unscrew the two side panels of the machine and position the lifting equipment in the relevant points making sure that they cannot accidentally slip off during lifting operations Attention Maintenance reserved for qualified personnel This plate applied on the rear panel prohibits ...

Page 7: ...is applied on the cover of the electrical box and warns the operator that it must not be removed for any reason whatsoever thus avoiding the danger of electrocution which could be fatal In this case as well maintenance of internal components is reserved for qualified personnel ...

Page 8: ...ssistance service of the manufacturer Any tampering or modification of the machine automatically entails the immediate termination of the warranty and relieves the manufacturer of all and any liability for direct or indirect damage caused It is mandatory to check that the place where the machine is installed is ventilated and correctly illuminated The surface where the appliance is installed must ...

Page 9: ...cifications carried on the packs Use not expressly indicated in this manual is to be considered improper and therefore must be strictly avoided The manufacturer will not be held liable for direct or indirect harm to persons or animals or damage to objects caused by improper use of the machine 4 3 NOISE SOUND EMISSION LEVEL EXPRESSED IN DECIBELS measurement method A As foreseen by Machinery Directi...

Page 10: ...ine and the walls or other obstacles For machines with water condensation the distance between the wall and the rear panel must be 10 cm Check the exact correspondence between the voltage and power of the mains compared to the values carried on the data plate applied on the rear panel Connect the machine to the electrical power supply system Install a omnipolar master switch upstream the appliance...

Page 11: ...r delivery and draining Never use worn or consumed piping Use suitable DIN 3017 hose clamps The drain pipe must have an inclination of at least 3 cm for each meter of length After having connected the water inlet and outlet pipes with the machine stopped open the cut off cock and make sure that water does not leak from the drain Turn off the master switch and press the PRODUCTION button to check t...

Page 12: ... 35 C Humidity should be between 30 and 60 TAYLOR will not be held liable for personal harm and or damage to objects deriving from incorrect installation and or by failure to comply with work accident prevention standards Never intervene on the machine with your hands neither during normal operating cycles nor during cleaning and maintenance without first having stopped the machine by pressing the...

Page 13: ...itting an intermittent acoustic signal and enabling to reset directly from the push button control panel Hermetic compressor motor overheating safety device Implemented by means of an automatic reset thermal current sensor it protects the machine compressor motor operation from overloads The protection device intervention determines the temporary stop of the compressor motor only Refrigeration cir...

Page 14: ...ds to unblock the door and rotate it outwards 4 Door blocking knobs C122 Close the door hermetically To open ensure that all the product has come out and that the machine is in STOP mode then rotate the two knobs outwards to unblock the door pull the lower part of the door outwards acting on the handle of the dispenser door 5 Control panel Enables to select the work programs 6 Dispenser disk Used ...

Page 15: ...RACTION UP key only the beater motor keeps running and the compressor stops Press the STOP key to stop mixing 2 During programming by pressing the EXTRACTION UP key it is possible to scroll the menu entries or to increase the value of the selected parameter PRODUZIONE CONFERMA PRODUCTION CONFIRM This key has several functions 1 AUTOMATIC CYCLE With the machine in STOP mode by pressing the PRODUCTI...

Page 16: ...N CYCLE This key has several functions 1 SEMI AUTOMATIC CYCLE with time control With the machine in STOP mode by pressing the SEMI AUTOMATIC TIME DOWN CYCLE key it is possible to access the batch freezing time control which enables the operator to manually select the processing time of the mixture 2 During programming by pressing the SEMI AUTOMATIC TIME DOWN CYCLE key it is possible to scroll the ...

Page 17: ... powered correctly Check that the door dispenser disk is assembled properly and in closed position Lift the hopper lid and pour the mixture in the loading hopper strictly observing the minimum and maximum amounts admitted per cycle and carried on the following table Model MIN kg MAX kg C119 1 4 C122 1 3 Failure to comply with the minimum and maximum load values can entail machine malfunctioning an...

Page 18: ...ng time and consistency has been reached depending on the type and amount of mixture introduced an intermittent acoustic signal warns the operator that it is possible to extract the ice cream If this should not be immediately possible the machine will automatically see to maintain the ice cream over time without changing its consistency any further It is possible to go to the product extraction ph...

Page 19: ... to extract the ice cream If this should not be immediately possible the machine will automatically see to maintain the ice cream over time without changing its consistency any further It is possible to go to the product extraction phase at any time The automatic HARD batch freezing cycle is particularly recommended in the following cases Mixtures with high content of sugar and fat Milk and or alc...

Page 20: ...figured appear on the display expressed by a numerical value between 60 and 250 press the UP and DOWN keys to increase or decrease this value fig 4 Higher consistencies correspond to high numbers lower consistencies correspond to low numbers The maximum programmable consistency value is equal to 250 numbers but not all mixtures and not all quantities can reach such a high consistency value For a r...

Page 21: ... automatic batch freezing cycle is recommended for experts only because it requires full awareness of machine operation in relation to balancing the mixture one intends to process The machine stores the last program selected in its memory If the SAC semi automatic cycle has been selected this is automatically recalled every time one presses the PRODUCTION key To select the Automatic or Automatic H...

Page 22: ... amount For low amounts of mixture do not select time in excess of 5 7 minutes Subsequently press the Confirm key to start a new batch freezing cycle fig 5 During the execution of the cycle the display views the remaining time for the end of the batch freezing cycle After the programmed time has elapsed an intermittent acoustic signal warns the operator that it is possible to extract the ice cream...

Page 23: ... and DOWN keys light up and the time value is viewed on the display press the UP and DOWN keys to correct the value fig 2 3 Press the CONFIRM key to validate the new data and exit programming fig 4 If one sets a batch freezing time that is too high or if the product reaches its maximum admitted consistency value before the programmed time has run out the display automatically clears any residual t...

Page 24: ...umbers lower consistencies correspond to low numbers fig 4 The maximum programmable consistency value is equal to 180 numbers but not all mixtures and not all quantities can reach such a high consistency value For a reduced amount of mixture it is recommended to not select consistency numbers close to 180 Subsequently press the Confirm key to start a new slush production cycle fig 5 After a few mi...

Page 25: ...SLUSH key Fig 1 once The LEDs of the UP Confirm and DOWN keys light up and the GR1 message relative to the cycle in progress is viewed on the display fig 2 3 Press the SLUSH key again The numbers relative to the previously configured consistency setting appear on the display press the UP and DOWN keys to correct the value Press the CONFIRM key to validate the new data and exit programming fig 4 Fi...

Page 26: ...rocessing times correspond to higher consistencies low times correspond to lower consistencies fig 5 The maximum programmable time value is equal to 10 minutes but not all mixtures and not all quantities can reach such a high consistency value For low amounts of mixture do not select time in excess of 3 5 minutes Subsequently press the Confirm key to start a new slush production cycle fig 6 During...

Page 27: ...SLUSH key once fig 1 The LEDs of the UP Confirm and DOWN keys light up and the GR2 message relative to the cycle in progress is viewed on the display fig 2 3 Press the SLUSH key again The numbers relative to the previously configured time setting appear on the display press the UP and DOWN keys to correct the value Press the CONFIRM key to validate the new data and exit programming fig 4 Fig 1 Fig...

Page 28: ... rotate the steel lever connected to the dispenser disk clockwise to the left When the product starts coming out of the door safety grid press the EXTRACTION key to disable the compressor in order to prevent ice from forming on the cylinder walls in the emptying phase The EST message is viewed on the display Always remember to disable the compressor right from the first extraction phases to preven...

Page 29: ...ria caused by insufficient or incorrect cleaning TAYLOR recommends thoroughly washing and sanitising the parts in direct contact with the product after each work shift and in compliance with hygienic standards in force in the Country where the machine is installed To correctly clean your machine refer to the following operations PREWASHING Pour the maximum admitted load of warm approximately 50 C ...

Page 30: ...Wash your hands well and or wear disposable gloves Fill a clean tub with a sufficient amount of drinking water at approximately 50 C and the sanitizer Prepare the supplied brush and the OR disassembly device and immerse them in the solution REMOVING AND CLEANING THE DOOR C119 Lift the blocking lever and open the door by rotating it to the left Pull the hinge pin upwards and remove the door holding...

Page 31: ...ver handle that controls the dispenser disk Remove the door holding it with both hands Handle the door with great care because of its great weight should it fall it could cause injuries to staff and damages to things Rest the door on a clean work surface and disassemble its parts 1 Remove the plastic lid from the hopper 2 Unscrew and remove the plastic knob 3 Remove the steel lever that controls t...

Page 32: ...4 dilution for at least 15 before they are rinsed with plenty of cold drinking water SANITISING FIXED PARTS While the removable parts soak in the sanitizer inside the tub proceed sanitising the fixed parts of the machine SANITISING THE CYLINDER Immerse a disposable paper cloth in the sanitising liquid Pass the cloth over all the cylinder surfaces Also pass the cloth over the outer edge of the cyli...

Page 33: ...ng solution Place the rinsed components on a clean table and let them dry in the air DO NOT use rags sponges or anything else to dry the components Make sure no dust or other impurities come into contact with the sanitised surfaces while they are drying Also carefully rinse the fixed parts of the machine which were treated with the sanitising solution cylinder bib etc When all the components are d...

Page 34: ...ppears fig 1 Enter the password by increasing or decreasing the values via the UP and DOWN keys FIG 2 then press CONFIRM to validate the typed in password If you do not know the password contact the TAYLOR assistance service 5 When the password has been accepted the screen accesses the list of programming steps directly The first programming step P1 is selected automatically 6 If you do not wish t...

Page 35: ...0 11 12 13 14 15 16 1 7 18 20 22 sec P7 Sampling 2 SET OK AUTO cycle average threshold 50 200 190 190 1 P8 Sampling 2 Time AUTO cycle 0 22 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 1 7 18 20 22 sec P9 Sampling 3 SET OK AUTO HARD cycle minimum threshold 50 200 180 180 1 P10 Sampling 3 Time AUTO HARD cycle 0 22 14 14 4 5 6 7 8 9 10 11 12 13 14 15 16 1 7 18 20 22 sec P11 Sampling 4 SET OK AUTO HARD cycle ...

Page 36: ...indication filter 0 1 1 1 0 Off 1 On P20 Not active P21 Not active P22 Consistency Voltmeter correction 0 2 2 2 0 Off 1 On V mainsV 2 On V mainsV x coefficient These parameters vary for each unit and variant The parameters may vary depending on the software version or customisation You can always refer to the test inspection board supplied with the machine ...

Page 37: ...nutes and then press STOP to restore machine operation If the alarm continues contact the technician L23 L2 L3 phases inverted in the plug Contact the technician to invert the phases in the plug F N The phases and neutral of the electronic card power supply are inverted Contact the technician to invert the phases and the neutral of the electronic card power supply TA Current Transformer breakdown ...

Page 38: ...t one wishes to achieve The machine works properly but the product is not firm enough Unbalanced mixture or too much introduced Check that the amount of mixture introduced is correct and that it is balanced properly Work program selection incorrect Select a suitable work program for the product one wishes to achieve Beater scrapers worn Check them and replace if necessary Insufficient condensation...

Page 39: ...densaciòn Potenza Power Nennleistung Puissance Potencia Gas R404 Altezza Height Höle Hauteur Altura Larghe zza Width Breite Largeu r Anchur a Profondità Dept Tiefe Profondeur Profundida d Peso Weight Gewich t Poids Peso A W kw kg cm cm cm kg C119 400 50 3 A 2 9 0 900 126 44 63 18 175 W 2 7 0 800 170 230 50 1 A 3 0 0 900 175 W 2 8 0 800 170 220 60 1 A 3 0 0 900 175 W 2 8 0 800 170 C122 230 50 1 A 1...

Page 40: ...APPENDICI 2 9 2 Schema circuito frigorifero Refrigerant circuit diagram Schéma du circuit frigorifique Kühlnetzplan Esquema circuito frigorifico 9 2 1 C119 ...

Page 41: ...3 APPENDICI 9 2 2 C122 ...

Page 42: ...out different for each model are located on the box cover Le schéma électrique de fonctionnement et le lay out de la boîte électrique spécifique pour chaque modèle se trouve sur la partie extérieure du couvercle de cette boîte Das Elektroschema und das Lay out der Elektro Box ist auf dem Deckel der selben Außen angebracht und ist für jedes Modell spezifisch bezogen El esquema eléctrico funcional y...

Page 43: ...in de faciliter l identification de la pièce Pour commander les composants de rechange du compresseur il faut également indiquer le modèle qui est spécifié sur la plaque d identification du moteur En cas de remplacement de pièces demander uniquement des pièces détachées ORIGINALES TAYLOR en vous adressant à un concessionnaire ou à un Revendeur Autorisé TAYLOR décline toute responsabilité en cas de...

Page 44: ...6 APPENDICI C119 s06 Tav 1 8 ...

Page 45: ...ater Panneau postérieur Eau Hinteres Blech Wasser Panel posterior Agua 5 A02 37443 Pannello laterale DX Right side panel Panneau latéral DX Seitenblech rechts Panel lateral DX 6 F02 014 Ruota fissa Fixed whell Roue fixe Festes Laufrad Ryeda fija 7 F02 013 Ruota girevole Revolving wheel Roue pivotante Schwenkbares Lauf rad Rueda giratoria 8 A01 37388 Telaio Frame Châssis Gestell Armazón 9 A02 38231...

Page 46: ...8 APPENDICI C119 s06 Tav 2 8 ...

Page 47: ...ventil Bobina electroválvula 7 R09 001 02 Antivibrante Vibration damper Anti vibratoire Schwingungsdämpfer Antivibrante 8 B01 37256 Compressore 220 60 1 Compressor 220 60 1 Compresseur 220 60 1 Kompressor 220 60 1 Compresor 220 60 1 A01 233 Compressore 400 50 3 Compressor 400 50 3 Compresseur 400 50 3 Kompressor 400 50 3 Compresor 400 50 3 B01 37369 Compressore 230 50 1 Compressor 230 50 1 Compres...

Page 48: ...10 APPENDICI C119 s06 Tav 3 8 ...

Page 49: ... A02 140 Pressostato Pressure switch Pressostat Druckwächter Presóstato 10 R06 016 Raccordo a T M 1 4x1 8x1 4 Tee joint M 1 4x1 8x1 4 Raccord en T M 1 4x1 8x1 4 T Anschlußstück 1 4x1 8x1 4 Unión en T 1 4x1 8x1 4 11 T50 016 Capillare valvola pressostatica Capillary tube for water valve Capillaire soupape thermostatique Kapillares Druckventil Capilar válvula presóstatica 12 A03 090 Condensatore ad A...

Page 50: ...12 APPENDICI C119 s06 Tav 4 8 ...

Page 51: ...20 60 1 Rühmotor 220 60 1 Motor mezclador 220 60 1 10 B02 121 Puleggia conduttrice 230 400 50 3 Guide pulley 230 400 50 3 Poulie de condite 230 400 50 3 Geführte Rolle 230 400 50 3 Polea conductora 230 400 50 3 L06 37418 Puleggia conduttrice 220 60 1 Guide pulley 220 60 1 Poulie de condite 220 60 1 Geführte Rolle 220 60 1 Polea conductora 220 60 1 11 B02 143 Puleggia condotta 400 50 3 230 50 1 Gui...

Page 52: ...14 APPENDICI C119 s06 Tav 5 8 ...

Page 53: ...nt Magnet Imán 15 B08 045 Assieme blocchetto eccentrico Block assy Cale compl Block Grupo bloque excentrico 16 P02 155 Maniglia leva portello Lever handle Poignée Griff Manija de bloqueo puerta 17 B08 056 Leva per eccentrico Eccentric lever Poignée de came Nochengriff Leva para excentrica 18 B08 080 Eccentrico chiusura portello Door closing cam Came de fermeture porte Nochentüurverschluß Excentric...

Page 54: ...16 APPENDICI C119 s06 Tav 6 8 400 50 60 3 230 50 1 ...

Page 55: ...usible 1 6A 9 D03 187 Fusibile 0 63 A Fuse 0 63 A Fusible 0 63 A Sicherung 0 63 A Fusible 0 63 A 10 E08 39322 Fusibile 2 A Fuse 2 A Fusible 2 A Sicherung 2 A Fusible 2 A 11 E08 37451 Trasformatore Transformer Transformeur Umspanner Trasformador 12 E06 37220 Condensatore motore ventilatore Condensator fan motor Condensateur moteur ventilateur Kondensator fűr Ventilatormotor Condensador por motor ve...

Page 56: ...18 APPENDICI C119 s06 Tav 7 8 220 60 3 ...

Page 57: ...ina porta fusibile fuse carrier pin bondon porte fusible Sicherungsstift colada porta fusibile 9 D03 143 Fusibile 1 6 A Fuse 1 6A Fusible 1 6A Sicherung 1 6A Fusible 1 6A 10 D03 187 Fusibile 0 63 A Fuse 0 63 A Fusible 0 63 A Sicherung 0 63 A Fusible 0 63 A 11 E08 39322 Fusibile 2 A Fuse 2 A Fusible 2 A Sicherung 2 A Fusible 2 A 12 E08 37451 Trasformatore Transformer Transformeur Umspanner Trasform...

Page 58: ...20 APPENDICI C119 s06 Tav 8 8 220 60 1 ...

Page 59: ... A Fuse 0 63 A Fusible 0 63 A Sicherung 0 63 A Fusible 0 63 A 10 E08 39322 Fusibile 2 A Fuse 2 A Fusible 2 A Sicherung 2 A Fusible 2 A 11 E08 37451 Trasformatore Transformer Transformeur Umspanner Trasformador 12 E06 37259 Condensatore 25 μf Condenser 25 μf Condesateur 25 μf Kondensator 25 μf Condensador 25 μf 13 E06 37258 Condensatore 88 108 μf Condenser 88 108 μf Condesateur 88 108 μf Kondensato...

Page 60: ...22 APPENDICI T5 S s03 Tav 1 6 ...

Page 61: ... links Panel lateral IZQD 4 A02 37071 Coperchio Cover Couvercle Deckel Tapa 5 A02 37070 Pannello posteriore Rear panel Panneau postérieur Hinteres Blech Panel posterior 6 P04 093 Borchia balconcino Nut Ecrou Mutter Remache 7 C05 302 Mensola carapina Shelf Support Konsole Repisa 8 P06 093 Piedino Foot Pied Fuß Pie 9 C02 123 Pannello laterale dx Right side panel Panneau latéral droit Seitenblech rec...

Page 62: ...24 APPENDICI T5 S s03 Tav 2 6 ...

Page 63: ...Kompressor 220 240 50 1 Compresor 220 240 50 1 6 E06 37026 Condensatore avviamento Start condenser Condensateru de demarrage Startkondensator Condensador 7 E06 37027 Condensatore marcia Running condenser Condensateur de roulement Laufkondensator Condensador 8 Klixon Klixon Klixon Klixon Klixon 9 E06 37025 Relè avviamento Start relay Relais de demarrage Startrelay Rele 10 A02 140 Pressostato Pressu...

Page 64: ...26 APPENDICI T5 S s03 Tav 3 6 ...

Page 65: ...e Eje 9 E01 37478 Motore 230 50 1 Motor 230 50 1 Moteur 230 50 1 Motor 230 50 1 Motor 230 50 1 E06 37706 Condensatore marcia Running condenser Condensateur de roulement Laufkondensator Condensator E06 37708 Condensatore avviamento Start condenser Condensateur de démarrage Start Kondensator Condensator E06 37707 Relè Relay Relais Relais Conectador 10 B02 135 Puleggia conduttrice Guide pulley Poulie...

Page 66: ...28 APPENDICI T5 S s03 Tav 4 6 ...

Page 67: ...or seal Joint Dichtung Guarnicione puerta 14 B09 249 Perno fisso centrale Central fixed pin Axe centrale fixe Bolzen Perno central 15 D05 142 Magnete Magnet Aimant Magnet Imán 16 P02 167 01 Supporto magnete di sicurezza Magnet support Support de l alimentation Magnet Halter Soporte imán 17 B08 049 Bottone supporto griglia Grate bracket Support de grille Gitterhalter Soporte rejilla 18 B07 067 Assi...

Page 68: ...30 APPENDICI C122 s03 versione con portello inox version with stainless steel door Tav 5 6 ...

Page 69: ...42 Magnete per reed Magnet Aimant Magnet Imán 15 B08 045 Assieme blocchetto eccentrico Block assy Cale compl Block Grupo bloque excentrico 16 P02 155 Maniglia leva portello Lever handle Poignée Griff Manija de bloqueo puerta 17 B08 056 Leva per eccentrico Eccentric lever Poignée de came Nochengriff Leva para excentrica 18 B08 080 Eccentrico chiusura portello Door closing cam Came de fermeture port...

Page 70: ...32 APPENDICI T5 S s03 Tav 6 6 ...

Page 71: ...rmica Range 7 5 11 Overload Range 7 5 11 Thermique Range 7 5 11 Thermoschutz Range 7 5 11 Termal Range 7 5 11 7 E09 37400 Spina porta fusibile fuse carrier pin bondon porte fusible Sicherungsstift colada porta fusibile 8 D03 143 Fusibile 1 6 A Fuse 1 6A Fusible 1 6A Sicherung 1 6A Fusible 1 6A 9 D03 187 Fusibile 0 63 A Fuse 0 63 A Fusible 0 63 A Sicherung 0 63 A Fusible 0 63 A 10 E08 36674 Trasfor...

Page 72: ...NOTE NOTES NOTES BEMERKUNG NOTA ...

Page 73: ......

Page 74: ...3 APPENDICI FRIGOMAT s r l via 1 Maggio 26862 GUARDAMIGLIO LO ITALIA tel 0377 415011 Fax 0377 451079 www frigomat com info frigomat com 2019 cod M04 37207 ...

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Summary of Contents for Taylor C119 06 Series

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