Frigomat KISS 3 POWER Series Operatinginstructions And Maintenance Download

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MANUALE D’USO E

MANUTENZIONE

OPERATING INSTRUCTIONS

AND MAINTENANCE

MANUEL D’UTILISATION ET

D’ENTRETIEN

Serie

KISS 3 POWER 01
KISS 3 POWER EMU 01

Summary of Contents for KISS 3 POWER Series

Page 1: ...MANUALE D USO E MANUTENZIONE OPERATING INSTRUCTIONS AND MAINTENANCE MANUEL D UTILISATION ET D ENTRETIEN Serie KISS 3 POWER 01 KISS 3 POWER EMU 01 ...

Page 2: ...s for health death and medium and long term permanent damage Failure to comply with this signal can cause very serious risks for heath death and medium and long term permanent damage Failure to comply with this signal can cause injuries or damage to the machine Comply with these warnings for your machine to work properly and or to be serviced correctly The machine can perform at best only through ...

Page 3: ... adjustments and routine maintenance correctly FRIGOMAT S r l reserves the right to carry out the modifications it deems necessary to improve its product or the technical manual without prior warning inserting the variations in the subsequent editions Total or partial reproduction adaptation or translations of this manual without prior written consent by FRIGOMAT S r l is prohibited The machine is...

Page 4: ... SOFT ice cream 17 6 3 1 Preliminary checks 17 6 3 2 Operation of gravity models 18 6 3 3 Operation of pump models 21 6 4 Preservation 24 6 5 Adjusting the texture 25 6 5 1 Adjusting the texture during ice cream production 25 6 5 2 Adjusting the texture during creative production 26 6 5 3 Adjusting the preservation temperature in the tank 27 7 MAINTENANCE 28 7 1 Routine maintenance 28 7 2 Extraord...

Page 5: ...with no dew Once the appliance has been unpacked the packaging must be kept in a dry place out of the reach of children If stored properly it can be reused if the machine is moved 1 2 DIMENSIONS AND WEIGHTS OF PACKAGED MACHINES CRATE BOX PALLET MODEL MEASUREMENTS CM WEIGHT N G KG MEASUREMENTS CM WEIGHT N G KG KISS 3 Power 90 x 60 x 109 200 225 90 x 60 x 109 200 210 1 3 INDICATIONS FOR DECOMMISSION...

Page 6: ...the points where the lifting hooks must be placed in order to carry out this operation safely Use a Phillips screwdriver unscrew the two side panels of the machine and position the lifting equipment in the relevant points making sure that they cannot accidentally slip off during lifting operations Attention Maintenance reserved for qualified personnel This plate applied on the rear panel prohibits...

Page 7: ...ttention High voltage inside electrocution hazard This plate is applied on the electrical box and warns the operator that the maintenance of the electrical electronic components is reserved for qualified personnel ...

Page 8: ...l assistance service of the manufacturer Any tampering or modification of the machine automatically entails the immediate termination of the warranty and relieves the manufacturer of all and any liability for direct or indirect damage caused It is mandatory to check that the place where the machine is installed is ventilated and correctly illuminated The surface where the appliance is installed mu...

Page 9: ...ts which do not comply with the specifications carried on the packs Use not expressly indicated in this manual is to be considered improper and therefore must be strictly avoided The manufacturer will not be held liable for direct or indirect harm to persons or animals or damage to objects caused by improper use of the machine 4 3 NOISE SOUND EMISSION LEVEL EXPRESSED IN DECIBELS measurement method...

Page 10: ...e distance between the wall and the side panels must be 10 cm In any case the rear panel must be at just 5 cm from the wall or other obstacles x Check the exact correspondence between the voltage and power of the mains compared to the values carried on the data plate applied on the rear panel x Connect the machine to the electrical power supply system Install a omnipolar master switch upstream the...

Page 11: ... pipes suitable for hot water and for pressure up to 10 bar both for delivery and draining Never use worn or consumed piping Use suitable DIN 3017 hose clamps water mode only x The drain pipe must have an inclination of at least 3 cm for each meter of length water mode only x After having connected the water inlet and outlet pipes with the machine stopped open the cut off cock and make sure that w...

Page 12: ...uld be between 15 and 35 C x Humidity should be between 30 and 60 FRIGOMAT s r l will not be held liable for personal harm and or damage to objects deriving from incorrect installation and or by failure to comply with work accident prevention standards Never intervene on the machine with your hands neither during normal operating cycles or during cleaning and maintenance without first having stopp...

Page 13: ...e Implemented by means of an automatic reset thermal relay it protects the machine compressor motor operation from overloads by signalling the relative alarm message on the display emitting an intermittent acoustic signal and enabling to reset directly from the push button control panel Chiller circuit over pressure safety device implemented by the approved automatic restoration safety pressure sw...

Page 14: ...elect the work programs 3 Door Closes the cylinder hermetically during the processing phases It can be easily removed for cleaning 4 Dispenser lever Allows the operator to dispense the product 5 Drip tub It collects ice cream residues that might remain on the door after dispensing the product 6 Drip drawer Collects leakage of liquid from the cylinder gland follower ...

Page 15: ...beater motor The MIX safety Timer which automatically stops the beater motor after 30 is active for this function 3 PRODUCTION CONFIRM ŻŹ This button has 2 functions 1 In whatever operating phase the machine is in pressing the PRODUCTION key turns on the key s LED and starts batch freezing the product according to the texture value set for this function 2 During programming by pressing the CONFIRM...

Page 16: ...urts sorbets fruit and cream parfaits mousses etc Programming step P5 2 contact the technician to enable this function With P5 2 the CREATIVE function is replaced by a second ice cream batch freezing cycle with a variety of customisations It is particularly recommended to process even very special mixtures In whatever operating phase the machine is in pressing the CREATIVE FUNCTION key turns on th...

Page 17: ...y shows the AGT lettering and enables continuous mixing in the tub Press and hold the PRODUCTION key again for at least 3 to stop mixing in the tub 3 MANUAL TUB MIXING CONTROL WITH MACHINE IN CREATIVE PRODUCTION MODE With the machine in CREATIVE PRODUCTION mode by pressing and holding the CREATIVE key for at least 3 the display shows the AGT lettering and enables continuous mixing in the tub Press...

Page 18: ...ake sure that the door the gland follower and the mixer have been installed correctly on the machine Check that the lever of the dispenser door is in closed position To avoid any malfunction or damage to the machine it is necessary to also conduct the checks below on the product you wish to use Check that the mixture has been made and balanced expressly for use in soft machines Check the mixture i...

Page 19: ...let regulator on one of the seven possible positions The higher the value the higher the amount of mixture introduced into the cylinder and as a result this reduced the amount of air in the ice cream Vice versa positioning the mix inlet regulator on positions closer to 1 increases the amount of air in the product The 0 position corresponds to a complete closure of the inlet hole of the mixture and...

Page 20: ...wer the tank lid to prevent that during processing dust and other impurities may come into contact with the product Press the PRODUCTION key to start the production of soft ice cream fig 1 or press the FUNZIONE CREATIVE FUNCTION key to start the production of frozen yogurts sorbets fruit and cream parfaits mousses etc fig 2 Three flashing lines are shown on the display for a few seconds to confirm...

Page 21: ...recommended minimum quantity reserve 1 and 2 lights off When however the level becomes low the light of reserves 1 lights up to indicate that you need to add liquid mixture in the tank before further dispensing If the level in the tank is lowered further thus reaching the minimum allowable value to ensure the safety of the machine the indicator lamp of reserve 2 lights on and it interrupts the ope...

Page 22: ...he liquid control located on the bottom of the pump lid to the position corresponding to the adequate volume increase Turning to the left reduces the amount of air incorporated in the product turning it to the right increases the amount of air Changes to the increase in volume after each change on the control will be visible only the complete replacement of the ice cream in the batch freezing cyli...

Page 23: ...confirm the automatic cycle has been selected subsequently during batch freezing the instantaneous consistency numerical value is displayed At the end of the production cycle once the consistency setting related to the desired function has been reached the machine stops automatically The ice cream is ready to be extracted Lower the dispenser lever to extract the ice cream If the consistency of the...

Page 24: ... 3 Power models are fitted with a double push button control panel to allow the user to manage the two batch freezing cylinders with the corresponding tanks to preserve the mix separately So each push button control panel controls the corresponding cylinder and tank When working with both tanks it is necessary to select the desired operating functions on both panels while when working with just on...

Page 25: ... the ones carried out at the production phase This will preserve the quality of the product even after many hours in the cylinder If the temperature at which the product is preserved in the tank is not satisfactory it is possible to adjust it directly from push button control panel by following the instructions contained in chap 6 5 To enter the preservation programme simply press the button PRESE...

Page 26: ...e SET LED turns on The LEDs of the UP Ÿ Conferma Confirm ŻŹ and DOWN ź keys start flashing and the numbers relative to the consistency setting to be configured expressed by a numerical value between 60 and 250 appear on the display press the UP Ÿ and DOWN ź keys to increase or decrease this value Higher consistencies correspond to high numbers lower consistencies correspond to low numbers The maxi...

Page 27: ... SET LED turns on The LEDs of the UP Ÿ Confirm ŻŹ and DOWN ź keys start flashing and the numbers relative to the consistency setting to be configured expressed by a numerical value between 60 and 250 appear on the display press the UP Ÿ and DOWN ź keys to increase or decrease this value Higher consistencies correspond to high numbers lower consistencies correspond to low numbers The maximum progra...

Page 28: ...il the display shows the last set of temperature programmed The SET LED turns on The LEDs of the UP Ÿ CONFIRM ŻŹ and DOWN ź keys light up and the numbers relative to the temperature setting to be configured expressed in centigrade degrees between 0 and 10 appear on the display press the UP Ÿ and DOWN ź keys to increase or decrease this value Subsequently press the CONFIRM ŻŹ key to save the new te...

Page 29: ...ds in force in the Country where the machine is installed To correctly clean your machine refer to the following operations PREWASHING x Press the STOP key discharge any excess air under pressure in the cylinder by placing a container under the faucet and slowly and carefully lowering the dispensing lever x Pump model disconnect the pressurising pump from the tank by rotating the fitting of the de...

Page 30: ...rt the beater motor and let it run for about 15 Pull the dispenser lever down to drain all the sanitising solution x Pour the maximum admitted load of cold drinking water into the machine to rinse the surfaces which were just treated with the sanitiser x Drain the rinse water and turn the machine off x When pre washing is over all the removable parts in contact with the product must be disassemble...

Page 31: ...ising solution and brush the surfaces with care Pay special attention to the running chamber of the dispenser piston and to the seats of the gaskets REMOVING AND CLEANING THE MONOBLOC RESIN BEATER x Pull the beater towards you to remove it from the batch freezing cylinder x Recover the seal gasket placed on the back of the beater x Place the previously disassembled components into the tub with the...

Page 32: ...e Pay special attention to the slots in the lid and the body of the item the gears teeth and the gasket seats Carefully operate the pump and the gears falls and blows can irreparably damage the parts REMOVING AND CLEANING DELIVERY PIPE PUMP models only 1 Remove the fitting of the delivery pipe 2 Remove the check valve positioned at the end of the pipe and pull firmly 3 Remove the OR gaskets with t...

Page 33: ...running chamber of the dispenser piston to the bushing of the counter beater and to the seats of the gaskets REMOVING AND CLEANING THE STEEL BEATER OPTIONAL x Pull the beater towards you to remove it from the batch freezing cylinder x Recover the seal gasket placed on the back of the beater x Remove the scrapers from the beater by pulling firmly x Place the previously disassembled components into ...

Page 34: ...uid x Pass the cloth over all the surfaces of the tub and fixed transmission shaft if any x Pass the cloth over the outer edge of the tub until reaching the surfaces of the cover and front panel x Use the brush previously emerged in the sanitizer to thoroughly clean the duct which connects the tank to the underlying batch freezing cylinder Never use any type of solvents and or thinners to preserve...

Page 35: ...g solution x Place the rinsed components on a clean table and let them dry in the air DO NOT use rags sponges or anything else to dry the components Make sure no dust or other impurities come into contact with the sanitized surfaces while they are drying x Also carefully rinse the fixed parts of the machine which were treated with the sanitizing solution cylinder tub etc x When all the components ...

Page 36: ...efully lubricate x Insert the dispenser piston into its seat in the door making sure that the flat top of the piston is facing the front panel of the machine If the piston is inserted with the flat surface facing the user this will prevent the machine from operating x Place the dispenser lever in its seat and insert the locking pin x Position the assembled door on the threaded pins and tighten the...

Page 37: ... both the rubber valve and the metal spring are positioned correctly Carefully lubricate the OR gasket Place the extraction duct in the seat of the pump lid and rotate to the desired position Always use the food grease supplied with the machine Failure to lubricate with grease can make it difficult to activate the pump during the early stages of production generating dangerous ice formations in th...

Page 38: ...a few degrees INSTALLING OF THE OPTIONALS INSTALLING THE TANK BEATER OPTIONAL Position the plastic impeller on the fastening pins located at the base of the beater Turn the plastic impeller a few degrees clockwise until it is locked Always check that the blades of the impeller once it has been installed on the beater are facing downwards If this is not the case remove it and turn it If the impelle...

Page 39: ...rectly i e as in the images to the side The correct assembly of scrapers on the beater is absolutely essential to ensure the machine operates properly and to prevent malfunctioning and or serious breakage FRIGOMAT declines all and any liability for damage caused by failure to comply with these instructions Place the terminal auger on the beater making sure that the drive part is placed in its desi...

Page 40: ... Ÿ PRESERVATION ź and PRODUCTION ŻŹ keys to enter the password and then confirm it fig 2 If you do not know the password contact the Frigomat assistance service 5 When the password has been accepted the screen accesses the list of programming steps directly The first programming step P01 is selected automatically 6 If you do not wish to change the value of the selected step press CREATIVE Ÿ to dir...

Page 41: ...VA PRODUZIONE 2 CREATIVE PRODUCTION 1 20 10 1 of setting P7 No growth alarm 0 2 2 0 Off 1 1 hour 2 2 hours P8 Tank probe alignment TEV 10 10 P9 PRODUCTION testing interval 1 120 10 1 P10 Testing interval in CREATIVA PRODUZIONE 2 CREATIVE PRODUCTION 1 120 10 1 P11 Testing interval in PRESERVATION 1 120 120 1 P12 Compressor in preservation ON time 1 250 50 1 P13 Compressor in preservation OFF time 1...

Page 42: ...ON 0 250 30 1 P24 Beater ON time in tank in CREATIVE PRODUCTION 2 0 250 20 1 P25 Beater OFF time in tank in CREATIVE PRODUCTION 2 0 250 30 1 P26 Beater ON time in tank in PRESERVATION 0 250 20 1 P27 Beater OFF time in tank in PRESERVATION 0 250 100 1 P28 Consistency numbers indication filter on the display 0 4 3 0 Off 1 On only 2 only C 3 filter NR 4 1 3 P29 Negative temperatures indication filter...

Page 43: ...o calibrate the consistency 1 Disconnect the machine and remove the left side KISS 3 or right side KISS 1 panel 2 Locate the cable that passes through the current transformer identified with L1 or A see electrical diagram and connect the clamp type ammeter This way you can measure the absorption of the beater motor 3 Fill the tank with ice cream mixture in the amounts admitted for each model 4 Pow...

Page 44: ...1 dose for each individual period of time equal to the value set in the P33 step during which the tap remains open If the tap remains open for a period of time of time longer than the time programmed in P33 the machine will count no 1 dose every period equal to P33 and will store any partial times lower than P33 and add them to the next delivery If the tap remains open for a period of time of time...

Page 45: ...T A Current Transformer breakdown Contact the technician DIS Communication between the board and the display interrupted Contact the technician End Batch freezing time out alarm In the production cycle select lower consistency levels Make sure that the product is balanced correctly If the alarm continues contact the technician TEv Int TEv cor The tank probe is interrupted or in short circuit The b...

Page 46: ...et higher consistency values chap 6 5 Beater scrapers worn steel beater or worn beater resin beater Check and if necessary replace worn parts Insufficient condensation Check the installation conditions and that the temperature where the machine is installed does not exceed 35 C The machine works properly but the product is not firm enough Refrigeration system anomaly Contact the technician The mix...

Page 47: ...ENGLISH 46 ...

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